Diaper And Sanitary Pad Making Machine is a highly automated and integrated professional production equipment specially used for manufacturing sanitary products such as diapers and sanitary pads. From the appearance, it is usually composed of multiple functional modules, with a relatively large and complex structure. The modules work closely together to complete the production process of sanitary products. The equipment integrates advanced mechanical design, electronic control and material processing technology, and has multiple functions such as online hemming and stacking storage. It can also realize the integrated operation of a series of production processes such as wrapping, folding, stacking, and dust removal. It is the core equipment of the modern sanitary product production industry, which greatly improves production efficiency and product quality.

1. High-speed production capacity: This Diaper And Sanitary Pad Making Machine has excellent high-speed production performance, with a maximum design speed of up to 300m/min, a stable normal working speed between 180-250m/min, and a maximum C-folding speed of 180-250m/min. Taking the production of diapers as an example, a large number of diaper products can be produced per hour at normal working speed. This high-speed production capacity enables enterprises to produce more products in the same time, meet the market's large demand for sanitary products, significantly improve production efficiency, and reduce the production cost of each unit product.

   
   

2. Double-station automatic unwinding: The double-station automatic unwinding design is adopted, and the unwinding speed is as high as 230-260 meters/minute. The advantage of the double-station is that when the material of one station is about to run out, the system can automatically switch to another station to continue unwinding. The whole process requires almost no manual intervention, which greatly reduces the downtime caused by material change. For example, in the continuous production process, the double-station automatic unwinding can ensure the continuous and stable operation of the production line, avoiding the impact of frequent shutdowns for material change on the stability of production efficiency and product quality.

   
   

3. Full servo system precision control: The full servo system is used for all-round precision control to ensure neat and orderly stacking. The full servo system has high-precision positioning and control capabilities, and its positioning accuracy can reach ±0.1mm. During the production process, it can accurately control the movement and position of each component, whether it is material conveying, folding or stacking, it can be accurate and error-free. This makes the products produced neatly arranged during stacking, which not only improves the appearance quality of the products, but also facilitates the subsequent packaging process and reduces packaging problems caused by uneven stacking.

   
   

4. Adaptable to a variety of materials: The machine has a wide range of material adaptability and can handle a variety of materials such as SAP sheets and non-woven fabrics. The width range of SAP sheets is 85-120mm, and the effective width of C-fold materials is 135-260mm. This wide range of material adaptability allows enterprises to flexibly choose different raw materials for production according to market demand and product positioning. For example, diapers and sanitary napkin products using non-woven fabrics and SAP sheets of different thicknesses can be produced to meet the needs of different consumer groups for product performance and comfort.

   
   

5. Large diameter unwinding: The diameter of SAP sheet unwinding can reach Φ1200mm. The larger unwinding diameter means that more raw materials can be loaded. Taking the common SAP sheet roll as an example, large diameter unwinding can reduce the frequency of raw material replacement, from multiple replacements per day to only one replacement per day or even less. This not only reduces the labor intensity of workers, but also improves the continuity and stability of production, and reduces the production interruption time caused by material replacement.

   
   

6. Multifunctional integration: It integrates wrapping, folding, stacking, and dust removal to achieve the integration of production processes. When producing diapers, after the raw materials enter the machine, the first step is to wrap the SAP sheet and non-woven fabrics and other materials accurately together; then fold them according to the preset size and shape; then stack them, and neatly stack the folded diapers; finally, the dust and impurities generated during the production process are removed through the dust removal system. This multifunctional integrated design reduces the transportation and processing time of the intermediate links, improves production efficiency, and also reduces the risk of damage to the product due to multiple processing.

   
   

7. Patented design: It has a patented design, which reflects the technical innovation and uniqueness of the machine. Patented designs may involve aspects such as the structure, function or production process of the machine, which makes the machine have obvious technical advantages in some aspects. For example, the edge binding structure of the patented design may make the core binding of diapers and sanitary napkins more solid and beautiful, improve the sealing and comfort of the product; or the patented production process can improve the utilization rate of materials and reduce production costs.

   
   

8. Customization (OEM/ODM): Support OEM/ODM customization services, which can be customized according to the different needs of customers. For large-scale sanitary product manufacturers, they may want to create their own brands and customize the appearance and logo of the machine; or adjust the functions and parameters of the machine according to their own unique production process. Through OEM/ODM services, enterprises can obtain special production equipment that fully meets their own needs, improve production efficiency and product quality, and enhance market competitiveness.

1. Baby diaper production: In the field of baby diaper production, the Diaper And Sanitary Pad Making Machine is an indispensable core equipment. It can produce diapers of various specifications and styles according to the physiological characteristics of babies at different growth stages. For newborns, soft, thin and absorbent diapers can be produced. The surface non-woven fabric is soft and skin-friendly, and the SAP sheet can quickly absorb urine and lock moisture to prevent urine back-seepage and protect the delicate skin of newborns; for older babies, larger diapers with higher absorption can be produced to meet the use needs of babies after increased activity. The high-speed production and precise control capabilities of this machine ensure the stable quality and production efficiency of diapers, and can meet the large market demand for baby diapers.

   
   

2. Adult incontinence products production: With the increasing aging of the global population, the market demand for adult incontinence products continues to grow. This machine can be used to produce a variety of incontinence products such as adult diapers and nursing pads. Its adaptability to a variety of materials enables it to produce incontinence products that meet the needs of adults. For example, thicker non-woven fabrics and larger SAP sheets are used to increase the product's absorption and leak-proof performance; through precise folding and coating processes, the product can be more closely fitted to the human body curve and improve the comfort of use. Provide high-quality and reliable sanitary products for the elderly and incontinence patients.

   
   

3. Sanitary napkin production: In the sanitary napkin production industry, this manufacturing machine plays a vital role. It can produce sanitary napkins of different lengths, thicknesses, materials and functions, such as daily use, night use, extra-long night use, pads, etc. By precisely controlling the material delivery and processing process, it ensures that the core of the sanitary napkin is evenly distributed and has good absorption performance. At the same time, its coating and folding process can make the appearance of the sanitary napkin more beautiful, improve the comfort and use experience of the product. Meet the diverse needs of female consumers for sanitary napkins in different physiological periods.

   
   

4. Pet sanitary product production: In addition to human sanitary products, this machine can also be used in the production of pet sanitary products, such as pet urine pads, pet diapers, etc. With the continuous development of the pet market, the demand for pet sanitary products is also increasing. The machine's adaptability to a variety of materials and efficient production characteristics enable it to produce pet sanitary products with reliable quality. For example, according to the size and activity habits of pets, pet urine pads and diapers of different sizes are produced; soft and breathable materials are used to improve the comfort of pets and meet the needs of pet owners for pet cleanliness and hygiene.

   
   

5. Production of medical care products: In the medical field, it can be used to produce some medical care products, such as medical mattresses, nursing towels, etc. These products need to have good water absorption, hygiene and comfort. The high-precision production and material adaptability of the machine can ensure that the produced medical care products meet the relevant standards and requirements. For example, medical mattresses need to be able to quickly absorb the patient's body fluids, keep the bed surface dry, and prevent the occurrence of bedsores; nursing towels need to be soft and skin-friendly to avoid irritation to the skin. The machine can accurately control the performance and production process of materials to provide high-quality support for medical care work.

   
   

6. Production of emergency relief materials: In emergency relief situations, the machine can be put into production quickly and play an important role. When natural disasters or other emergencies occur, a large number of disaster-stricken people need basic hygiene products. The high-speed production capacity of the machine can produce a large number of sanitary napkins, diapers and other sanitary products in a short time to meet the needs of disaster victims. For example, after disasters such as earthquakes and floods, these sanitary products can be quickly produced and distributed to provide basic living security for the affected people and reduce the risk of disease transmission.

1. Daily cleaning: After the end of production every day, the machine must be thoroughly and carefully cleaned. Use a clean soft cloth to wipe the surface of the machine to remove dust, stains and residual materials. For dust and debris inside the machine, a vacuum cleaner or compressed air can be used to clean it. Especially the parts that come into contact with the material, such as the unwinding device, the coating module, the folding mechanism, etc., should be carefully cleaned to prevent the material residue from affecting the normal operation of the machine. For example, the SAP sheet residue may cause the conveying channel to be blocked, affecting subsequent production; the non-woven fiber residue may be entangled on the moving parts, increasing the risk of wear and failure.

   
   

2. Lubrication and maintenance: Regularly lubricate the moving parts of the machine, such as chains, gears, bearings, etc. According to the frequency of use of the machine and the working environment, select the appropriate lubricant and add it according to the prescribed lubrication cycle. Generally speaking, the chain can be lubricated once a week, and the gears and bearings can be lubricated once a month. Lubrication can reduce friction between components, reduce wear, and extend the service life of components. At the same time, it can also ensure the smooth operation of the machine and reduce noise and energy consumption.

   
   

3. Check parts: Regularly check the various parts of the machine, including screws, nuts, belts, etc., for looseness or damage. A comprehensive parts inspection should be carried out once a week. If loose parts are found, they should be tightened in time; if damaged, they should be replaced in time. At the same time, check whether the wiring of the electrical system is firm, whether there is short circuit or leakage, and ensure the electrical safety of the machine. Loose screws may cause parts to shift, affecting the accuracy and stability of the machine; damaged belts may affect the transmission efficiency and cause a decrease in production speed.

   
   

4. Calibration and debugging: The machine should be calibrated and debugged at regular intervals to ensure the accuracy of various parameters. For example, check once a month whether the tension control of unwinding is accurate, whether the position of folding and wrapping is accurate, etc. If parameter deviation is found, it should be adjusted in time. Professional calibration tools and equipment can be used to calibrate and debug according to the machine's operating manual. Accurate parameter settings can ensure the stability of product quality and avoid problems such as dimensional deviation and loose wrapping.

   
   

5. Dust removal system maintenance: Since the machine has a dust removal function, the filter and dust collection device of the dust removal system should be cleaned regularly. The blockage of the filter will affect the dust removal effect, which in turn affects the quality of the product. It is generally recommended to clean the filter once a week and the dust collection device once a month. When cleaning the filter, you can use clean water to rinse or compressed air to blow to ensure that the filter is well ventilated; when cleaning the dust collection device, dust and impurities must be thoroughly removed to prevent secondary pollution.

   
   

6. Servo system maintenance: The full servo system is the core control part of the machine. The operating status of the servo motor and driver should be checked regularly. Check whether the temperature of the motor is normal and whether there is any abnormal noise every week; check whether the parameters of the driver are correct and whether there is any alarm information every month. If there is any problem, contact professional technicians for repair in time. The normal operation of the servo system is crucial to the precise control of the machine. Any failure may cause deviation or interruption in the production process.

   
   

7. Raw material adaptability check: When replacing raw materials of different specifications or types, the adaptability of the machine should be checked and adjusted. Ensure that the unwinding device, coating module, etc. can adapt to the new raw materials to avoid production failures or product quality problems caused by material mismatch. For example, when replacing non-woven fabrics of different thicknesses, adjust the unwinding tension and coating pressure to ensure that the material can be conveyed and coated normally.

   
   

8. Long-term shutdown maintenance: If the machine needs to be shut down for a long time, the machine should be fully maintained. First, clean the machine thoroughly and apply anti-rust oil to key parts to prevent rust. Secondly, disconnect the power supply of the machine to prevent electrical components from being damaged by moisture. During downtime, the machine should be checked regularly to prevent deformation or damage of components due to long-term idleness. For example, the machine should be powered on and checked once a month to ensure that the electrical system is normal; the moving parts should be checked once a quarter to prevent parts from sticking.

   
   

9. Train operators: Provide professional training for operators to understand the operating procedures, maintenance methods and precautions of the machine. Operators should be familiar with the various functions and parameter settings of the machine and be able to operate and maintain the machine correctly. The training content may include the structural principles, operating procedures, daily maintenance, common troubleshooting and other aspects of the machine. At the same time, it is necessary to cultivate the sense of responsibility of operators to ensure that they can perform daily maintenance work in accordance with regulations and promptly discover and deal with abnormal conditions of the machine.

   
   

10. Establish maintenance files: Establish maintenance files for the machine to record the time, content, replaced parts and other information of each maintenance. Through the maintenance files, you can timely understand the maintenance status of the machine, discover potential problems, and provide a reference for subsequent maintenance and repairs. For example, the maintenance record can be used to understand the replacement frequency of a certain component and prepare spare parts in advance; the failure conditions in the maintenance record can be analyzed to find out the weak links of the machine and carry out targeted improvements and maintenance.