An Automatic Spooling Machine is an intelligent production device used to automatically wind sheet or roll materials into rolls according to set specifications. Its core function is to precisely cut, wind, and shape large rolls or wide materials through systematic control, resulting in a final product with excellent tightness, flatness, and uniform appearance. This type of equipment reduces manual labor, improves the continuity and stability of overall production, and simplifies operation through an intelligent interface, making the production process more intuitive and controllable. For companies requiring long periods of continuous operation, it provides higher work efficiency and consistency, enhancing the overall processing experience.

1. High-Speed Operation

The equipment's mechanical speed can reach 250 meters per minute, meeting the needs of high-volume continuous production. Under high-speed operation, the built-in speed synchronization system maintains consistent operation across all workstations, preventing wrinkles or deviations caused by speed differences during material switching or winding. At full speed, the system's error control is kept to a minimum, ensuring uniform winding of the material.

2. Large Roll Compatibility

The equipment supports a maximum unwinding diameter of φ2000mm and can achieve a winding capacity of φ1200×800mm. This allows the equipment to handle larger parent rolls, reducing the frequency of roll changes and improving operational continuity. The large roll handling system uses an independent support structure, ensuring stable operation even under high load conditions and reducing material vibration.

3. Stable Tension

Using a spindle-type structure combined with high-performance servo drive technology, the system automatically adjusts the operating tension through a real-time dynamic feedback control system, maintaining tightness and flatness during material winding. The servo system responds to tension changes in milliseconds, keeping tension fluctuations to a minimum. This structure ensures tighter and more uniform winding of the final product, improving product consistency.

4. Precise Width Control

The equipment has an effective processing width of 1200mm for unwinding and 900mm for winding, allowing for flexible adaptation to different material sizes within a certain range. The system monitors the material edge in real time using photoelectric detection and a width calibration device, maintaining stable width accuracy. It maintains neat edges even when processing thinner materials, improving processing accuracy for multi-specification orders.

5. Intelligent Control

The entire machine uses an intelligent control system, allowing parameter settings based on production needs, including speed, roll diameter, tension, and switching modes. Operators can quickly switch between different material specifications via the interface, and the system automatically adjusts the corresponding parameters, making production switching more efficient. The intelligent system reduces the probability of human error.

1. Medical Material Processing

The Automatic Spooling Machine is suitable for winding non-woven fabrics, absorbent paper, medical protective materials, etc. The medical industry has high requirements for material cleanliness and structural stability. This equipment can perform continuous winding without damaging the material, resulting in a more compact finished roll structure, facilitating subsequent sterilization, packaging, and transportation management.

2. Sanitary Product Manufacturing

In the sanitary napkin, diaper, and nursing pad industries, there are many types of materials with varying thicknesses. The automatic winding machine can achieve rapid switching of multiple material specifications, allowing the production line to maintain a continuous processing mode. The stable winding of the equipment ensures that the materials maintain good compatibility in subsequent compounding or cutting processes, thereby improving the consistency and comfort of the final product.

3. Packaging Products Industry

Packaging films, protective films, and other materials need to be wound into rolls with a regular structure for use in automatic packaging equipment. This equipment features highly consistent winding results, allowing the rolled materials to unfold smoothly in high-speed packaging equipment, reducing the risk of breakage or jamming, improving the overall pace of the packaging line, and lowering the risk of downtime.

4. Adsorbent Material Processing

Suitable for winding SAP absorbent materials or special absorbent paper. These materials are usually lightweight and require operation under stable tension. The equipment can dynamically adjust to ensure that the material is not stretched or damaged during the winding process, while maintaining the interlayer structure of the product without slippage, which helps improve the stability of the absorbent material in subsequent processes.

5. Industrial Film Manufacturing

Suitable for various industrial films, including optical films and electronic protective films. These films usually require extremely high surface flatness, and no indentations should occur during the winding process. The stable control capabilities of the equipment allow it to handle precision industrial films, providing a basic guarantee for subsequent cutting, rewinding, and other processes, and improving the overall yield of the production line.

Q: Can the equipment handle materials of different thicknesses?

A: Yes. The system can automatically adjust tension and speed control based on material thickness, preventing thin materials from stretching and deforming, and thick materials from developing indentations during the winding process. Users can input parameters through the interface, and the equipment will automatically match the optimal operating state.

Q: Is changing material specifications complicated?

A: No, it's not complicated. The intelligent operating interface allows users to save multiple sets of operating parameters. When switching materials, simply select the corresponding setting. The system will automatically adjust the width, tension, and speed according to the preset parameters, making the production changeover faster and reducing downtime.

Q: Does the equipment require frequent maintenance during operation?

A: The maintenance frequency is low. The key components of the equipment use wear-resistant materials and a servo system, allowing for stable operation over long periods. Users mainly need to regularly check the mechanical structure of the unwinding and rewinding sections, clean dust, and check that the sensors are functioning correctly. The overall maintenance cost is low.

Q: Is the equipment suitable for continuous 24/7 operation?

A: Yes, it is very suitable. The entire machine is designed for long-term production, and the core drive system has high heat dissipation performance, maintaining a stable state during prolonged operation. During continuous operation, the system monitors key data in real time, reducing the risk of performance degradation due to temperature rise.

Q: Do you support customized production widths for customers?

A: Yes, we do. The equipment structure allows for customization of the effective winding width to adapt to the processing needs of different industries. Based on the material specifications provided by the customer, the equipment can adjust the width of the unwinding and rewinding mechanisms, making the overall production line configuration more suitable for actual use scenarios.