Film Slitters are advanced machines designed for high-precision slitting of various films, composite materials, air-laminated paper, and laminated paper. Their core advantage lies in their superior servo drive technology, enabling precise synchronization of machine speeds and ensuring stable and efficient production processes. Thanks to their modular design, the equipment can be seamlessly integrated into diverse production environments. Whether slitting paper, film, or other composite materials, Film Slitters deliver exceptional precision, meeting the demanding needs of diverse industries.

Film Slitters Features:

Widely Compatible with a Wide Range of Materials

The Film Slitters can process a wide range of materials, including but not limited to films, laminates, bulked papers, air-laminated papers, and laminated papers. Its excellent material compatibility is due to its advanced slitting technology and sophisticated tension control system.

High-Precision Slitting Capabilities

Equipped with a high-precision blade and intelligent sensing system, the equipment achieves a slitting accuracy of ±0.1mm. When processing materials up to 1600mm wide, whether film or composite materials, it ensures clean, smooth edges without burrs or wrinkles. Compared to traditional slitting equipment, its slitting accuracy is improved by 40% to 60%, significantly reducing material waste caused by dimensional deviations and improving production efficiency and yield.

Excellent Production Efficiency

With a machine speed of 300 to 800 meters per minute, coupled with an efficient unwinding and rewinding system, the equipment boasts a throughput significantly exceeding that of similar equipment. At full speed, it can slit up to 240,000 square meters of film material per hour. Compared to traditional equipment, production efficiency is increased by 2-3 times, significantly shortening production cycle times.

Advantages in Wide-Weight Material Handling

The machine is designed to support material widths up to 1600mm, making it unparalleled in handling wide-width materials. Wide-width materials can be slit in a single pass, eliminating the need for multiple splicing steps and reducing potential errors and losses in intermediate stages. For companies producing large orders, this wide-width handling capability can reduce production costs by 30%-40%.

Easy Maintenance and Fast Troubleshooting

The modular design allows each component to operate independently and be easily disassembled and assembled. In the event of a malfunction, maintenance personnel can quickly locate the source and replace the appropriate module, significantly reducing downtime.

Film Slitters Application:

Food Packaging Industry

In the food packaging sector, film slitters are used to slit large sheets of plastic film into small rolls suitable for making food bags. Their high-precision slitting capabilities ensure precise bag dimensions and smooth seals, effectively preventing contamination and damage during storage and transportation. By using film slitters, food packaging companies can reduce the defective bag rate from 8% to 2%, significantly reducing production costs.

Electronic Product Manufacturing

Film slitters precisely slit insulating films, protective films, and other materials used in electronic product production, meeting the stringent dimensional and precision requirements of these products. When slitting ultra-thin, transparent films for screen protectors, the equipment's intelligent tension control system prevents stretching and deformation, ensuring the material's optical properties are not affected.

Automotive Interior Manufacturing

In the automotive interior sector, the equipment is used to slit composite materials such as seat leather and decorative films. Its wide-web processing capacity and efficient slitting speeds perfectly meet the large-scale, high-precision requirements of automotive interior production.

Building Materials Manufacturing

In the building materials industry, Film Slitters can be used to slit composite film materials for thermal insulation and waterproofing. Their durability and stability ensure consistent output of high-quality slit products over extended periods of operation.

Medical Supply Manufacturing

In the production of medical supplies such as disposable protective clothing and medical dressings, Film Slitters can precisely slit materials in a sterile environment, ensuring product hygiene and safety. Their automated process reduces human contact and contamination risks.

Film Slitters Maintenance:

Clean slitting components regularly

Perform a deep clean of slitting components, such as the blade shaft and rollers, weekly. Use a specialized cleaning agent and a microfiber cloth to carefully remove any material debris and dust adhering to the component surfaces.

Lubricate transmission components

Lubricate key transmission components of film slitters, such as gears and bearings, monthly. Apply lubricant accurately according to the type and amount recommended in the equipment maintenance manual. For example, regular lubrication of high-speed spindle bearings can reduce wear by 60%-70%, reduce equipment operating noise, and ensure the stability and reliability of the transmission system.

Calibrate tension sensors regularly

Perform professional calibration of tension sensors quarterly. Use standard calibration tools and equipment, following the manufacturer's specified procedures. Accurate tension control is key to ensuring slitting quality. A calibrated tension sensor can maintain an error within ±1%, effectively preventing material deformation and breakage caused by tension fluctuations, and improving product consistency and stability.

Inspect and replace consumable parts

Regularly inspect the wear of consumable parts, such as blades and roller surfaces. Develop a preventative replacement schedule based on equipment operating time and the characteristics of the processed material. If blade wear causes rough edges during slitting, promptly replace the blade to avoid defective products and ensure product quality.

Optimize the working environment

Maintain a clean, dry, and constant temperature environment for the equipment. Ideally, the operating temperature should be between 22°C and 25°C, with a humidity level of 40% to 60%. Install an air filtration system and dust control devices to minimize dust impact on the equipment's delicate components. Also, equip the equipment with an anti-static device to prevent static electricity from attracting dust and disrupting the production process.