The Paper Slitter Rewinder Machine is a customized device designed for high-precision slitting of materials such as air-laminated paper, wipes, and absorbent paper. It integrates efficient unwinding, precise slitting, and intelligent rewinding, providing a comprehensive solution for slitting operations. Its unique blade design, combined with an intelligent sensing system, ensures superior slitting accuracy and smooth, efficient operation. Whether it's fluffy air-laminated paper or high-density composite wipes, this machine delivers high-quality slitting results, meeting the diverse production needs of diverse users.

Paper Slitter Rewinder Machine Features:

High-Efficiency Cutting Speed

The Paper Slitter Rewinder Machine boasts a mechanical speed of 200-350 meters per minute, making it a leader among similar machines. Compared to the 150 meters per minute of conventional slitter machines, its productivity is approximately 33%-100% higher.

High Productivity

Combining high cutting speed with wide-web material handling capabilities, this machine offers exceptional productivity. At a speed of 300 meters per minute, processing a 1700mm wide material, it can slit approximately 30,600 square meters of paper per hour. This represents a productivity increase of approximately 40% compared to conventional equipment.

High Automation

Equipped with an advanced intelligent control system, it achieves fully automated operation from unwinding, slitting, to rewinding. The system features automatic tension control, which adjusts tension in real time based on material characteristics to ensure a stable slitting process. Compared to semi-automated equipment, this machine boasts a 50% higher level of automation, requiring operators to perform simple parameter settings and monitoring, significantly reducing the complexity and error rate of manual operation.

Convenient Operation Experience

The user-friendly interface integrates all key functions on a single touchscreen, making it easy for operators to quickly master and operate. Furthermore, the machine is equipped with a quick-change mechanism, reducing format changeover time to less than 15 minutes. This improves format changeover efficiency by approximately 60% compared to traditional equipment, significantly enhancing production flexibility and efficiency.

Excellent Durability

The machine's main components are constructed from high-quality steel, precision-machined, and rigorously tested to ensure durability and stability. Furthermore, the machine's overall design is designed for long-term, high-intensity operation, ensuring excellent performance in 24/7 operation. It boasts an annual operating time of 8,000-9,000 hours, providing reliable support for continuous production.

Paper Slitter Rewinder Machine Application:

Toilet Paper Production

In toilet paper manufacturers, the Paper Slitter Rewinder Machine is used to slit large rolls of paper into smaller rolls suitable for packaging and distribution. Its high-precision slitting and efficient production capacity ensure product quality and production efficiency. Using this machine, toilet paper manufacturers can increase production efficiency by 35% and reduce product defect rates by 25%.

Baby Tissue Manufacturing

For baby tissue production, this machine precisely slits soft and delicate materials, ensuring the integrity and softness of the tissues. Its intelligent tension control system effectively prevents stretching or deformation of the material during the slitting process.

Household Cleaning Paper Production

For household cleaning paper production, such as kitchen towels and multi-purpose wipes, this machine can handle a variety of paper weights and thicknesses. Its wide web handling capacity and efficient slitting speed make it an ideal production machine.

Industrial Wipe Manufacturing

Industrial wipes typically require high material strength and durability. The Paper Slitter Rewinder Machine precisely slits high-density composite wipes, ensuring every sheet meets quality standards.

Specialty Paper Processing

For processing specialty papers such as waterproof and fire-resistant papers, this machine adapts to the characteristics of the material, achieving high-quality slitting results. Its customizable blade axis and slitting parameters allow it to meet the specific needs of specialty paper production.

Paper Slitter Rewinder Machine Maintenance:

Clean Key Components Regularly

Clean key components such as the blade shaft and guide rollers weekly to remove accumulated paper scraps and dust. Use compressed air and a soft clean cloth to clean. Avoid using harsh tools or abrasive cleaners to prevent damage to component surfaces. For example, during high-speed slitting, paper scraps and dust may adhere to the blade shaft, affecting slitting accuracy. Regular cleaning ensures component performance and extends its service life.

Inspect and Lubricate Moving Parts

Inspect the moving parts of the Paper Slitter Rewinder Machine, such as bearings, gears, and guides, monthly and add the appropriate amount of lubricant or grease. Follow the equipment manufacturer's lubrication guidelines to select the appropriate lubricant type and amount. For example, regular lubrication of key bearings can reduce wear and tear, lowering the failure rate by approximately 35%, and ensuring smooth machine operation.

Calibrate the Tension Control System

Calibrate the tension control system quarterly to ensure it accurately adjusts tension to the material's characteristics. Use specialized calibration tools and equipment and follow the manufacturer's calibration procedures. For example, inaccurate tension control can cause the material to wrinkle or break during the slitting process, affecting product quality. Regular calibration improves production efficiency and product quality.

Inspect and Replace Consumable Parts

Regularly inspect the wear of consumable parts, such as blades and roller surfaces, and promptly replace severely worn parts. Establish a preventive maintenance plan and replace components based on their lifespan and wear. For example, blade wear can affect slitting accuracy and quality. Promptly replacing blades ensures slitting results and reduces production downtime caused by blade wear.

Maintain a Suitable Working Environment

Ensure the Paper Slitter Rewinder Machine operates in a clean, dry environment, avoiding dust and moisture that could affect the electrical system and mechanical components. Maintain a controlled temperature and humidity level in the workshop, ideally between 20 and 25°C and 40% to 60% relative humidity. For example, excessive humidity can cause electrical failures and material deformation, disrupting normal production. A favorable working environment helps extend the machine's lifespan and improve production efficiency.

Paper Slitter Rewinder Machine FAQ:

Q: Does this machine support customized slitting widths?

A: Yes, the Paper Slitter Rewinder Machine supports customized slitting width settings based on specific customer needs. Whether it's common toilet paper widths or specialized wipe paper widths, the machine's flexible blade design and intelligent control system allow precise adjustments to meet diverse production requirements.

Q: Is paper jams or paper breaks likely to occur during operation?

A: The Paper Slitter Rewinder Machine is equipped with an advanced automatic tension control system and a high-precision blade design, effectively reducing the risk of paper jams or paper breaks. When processing various paper materials, such as fluffy air-laminated paper or high-density composite wipe paper, the system adjusts the tension in real time to ensure smooth paper slitting.

Q: Does the operator require specialized training to operate this machine proficiently?

A: Although the Paper Slitter Rewinder Machine is highly automated and features advanced features, operators still require training to familiarize themselves with the machine's operating procedures and parameter settings.

Q: Can this machine handle long-term, continuous production runs?

A: Yes, the Paper Slitter Rewinder Machine is designed to handle these demands. Its main components are made of high-quality steel, precision-machined, and rigorously tested to ensure durability and stability.

Q: Does the machine require blade replacement or other adjustments when slitting different paper materials?

A: The Paper Slitter Rewinder Machine is designed with the slitting requirements of different paper materials in mind. Its blade shaft and slitting parameters can be flexibly adjusted based on the paper's characteristics. In most cases, there's no need to replace blades. Simply adjust the slitting parameters, such as blade shaft pressure and tension, through the user interface to achieve high-quality slitting of different paper materials.