High Speed Lamination Machine is a high-performance production equipment designed for multiple material lamination processes. With its excellent technical performance, this machine has brought revolutionary solutions to the flexible packaging field of many industries such as food, medicine, and new energy batteries. Its design speed can reach 150-300 meters/minute, which can meet the efficiency requirements of large-scale production. The machine supports double-station unwinding and rewinding, and is equipped with a high-speed automatic docking function to achieve efficient operation of single-sided and double-sided coating lamination. At the same time, its advanced coating technology ensures excellent composite strength and precise gram weight control, providing users with a high-quality production experience.

High Speed Lamination Machine Features:

1. Excellent speed performance

The design speed of High Speed Lamination Machine is as high as 150-300 meters per minute. It is equipped with a high-performance AC servo motor, which can provide stable power output to ensure that the machine maintains precise tension control when running at high speed. After actual testing, when the machine runs at a speed of 250 meters per minute, the tension fluctuation of the material can be controlled within ±5%, effectively avoiding the problem of material stretching or relaxation caused by speed fluctuation. Compared with traditional similar equipment, its production efficiency has increased by about 40%, greatly shortening the production cycle, and meeting the needs of modern industry for efficient production.

2. Wide range of material applicability

The machine can handle a variety of high-end materials, including food and pharmaceutical flexible packaging, aluminum-plastic film for battery packaging, pre-coated film, paper cup coating film, Tetra Pak packaging, and non-woven fabrics. Its design takes into account the characteristics of different materials, and ensures the stability of various materials during the composite process and the quality of the finished product through precise temperature and pressure control. For example, when processing aluminum-plastic film, the machine can accurately control the coating weight within the range of 10-50 g/m2, ensuring the stable performance of battery packaging materials. For non-woven fabric coating, the coating thickness control accuracy can reach ±2 microns, meeting the high standard requirements of medical and sanitary products.

3. Ultra-wide design

The substrate width of the machine can be flexibly adjusted between 1100-2400 mm to meet the width requirements of different products. Its unwinding and rewinding systems adopt high-precision servo control to ensure the smooth conveying and uniform lamination of materials under wide conditions. According to actual measurements, when the machine runs at a maximum width of 2400 mm, the uniformity of the lateral tension of the material can reach more than 98%, effectively avoiding common problems such as edge wrinkles and middle relaxation. This wide-width design capability enables the machine to adapt to production tasks of various specifications, improving the versatility and production flexibility of the equipment.

4. Precise size control

The High Speed Lamination Machine provides precise size control functions. Its unwinding and rewinding systems are equipped with high-precision encoders that can monitor the length and speed of the material in real time to ensure dimensional accuracy during the production process. After testing, the material length control accuracy can reach ±0.5%, meeting the requirements of high-precision production. At the same time, the machine supports double-station unwinding and rewinding, and with the high-speed automatic connection function, it can realize continuous production of materials without stopping, reducing production interruptions caused by roll change and improving overall production efficiency.

5. Efficient production rate

Under normal production conditions, the machine can run stably at a speed of 150-300 meters per minute. Taking the production of composite film with a thickness of 50 microns as an example, its daily output can reach 86,400-172,800 square meters. This production rate far exceeds traditional equipment and significantly improves production efficiency. The efficient operation of the machine is due to the optimized mechanical structure and advanced control system, which can quickly respond to production needs, reduce time waste during acceleration and deceleration, and ensure the continuity and stability of the production process.

6. Comprehensive safety guarantee

The machine is equipped with a complete safety protection system, including an emergency stop button, a safety light curtain and an overload protection device. The emergency stop button has a response time of less than 0.1 seconds, which can quickly cut off the power supply in an emergency to avoid equipment damage and personal injury. The safety light curtain uses infrared sensing technology. When it detects that the operator's hand or body enters the danger zone, it immediately triggers shutdown protection. The overload protection device can monitor the load of the machine in real time. When the load exceeds 110% of the rated value, it automatically stops and alarms, effectively protecting the key components of the machine and extending the service life of the equipment.

7. Humanized human-machine design

The High Speed Lamination Machine adopts a humanized touch screen operation interface with an advanced PLC control system. The operation interface can display the real-time operating status, temperature, tension and other key parameters of the machine, and supports the rapid setting and adjustment of parameters. Multiple production modes are preset, and the operator only needs to select the corresponding mode according to production needs to quickly start production. After actual testing, new employees can operate the machine proficiently after 2 hours of training, which greatly reduces the requirements for the operator's skill level and improves the ease of use of the equipment.

8. Convenient operation experience

The operation process of the machine is simple and convenient. From material clamping to production start-up, the entire process can be completed within 15 minutes. Its automatic docking system can complete the automatic docking of coils within 30 seconds, reducing manual intervention and roll change time. The machine is also equipped with an intelligent fault diagnosis system that can monitor the operating status of the equipment in real time, and promptly detect and prompt fault information. For example, when the tension sensor detects abnormal material tension, the system will immediately display an alarm message on the touch screen and guide the operator to make adjustments. This convenient operating experience significantly improves production efficiency and reduces equipment maintenance costs.

High Speed Lamination Machine Application:

1. Food soft packaging production

In the field of food soft packaging, High Speed Lamination Machine can efficiently produce various types of food packaging films to meet the needs of food preservation and extended shelf life. Its excellent composite strength and precise weight control ensure the excellent performance of the packaging film in terms of barrier properties and mechanical properties. Actual production data shows that the oxygen permeability of food packaging films produced by this machine can be reduced to below 10 cm³/m²·24h·0.1MPa, and the water vapor permeability can be reduced to below 3 g/m²·24h, effectively extending the shelf life of food. Its efficient production rate and stable operating performance give food packaging companies a significant advantage in the fierce market competition.

2. Pharmaceutical soft packaging application

In the production of pharmaceutical soft packaging, the machine can provide reliable packaging solutions for drugs to ensure the stability of drugs during storage and transportation. Its GMP-compliant production environment and precise process control ensure the quality and safety of pharmaceutical packaging. According to actual production verification, the physical properties and barrier properties of the pharmaceutical soft packaging produced by the machine have no obvious changes after the accelerated stability test (40℃ ± 2℃, RH75% ± 5%, 6 months), and the quality of the medicine meets the standard requirements. Its high production efficiency and stable operation meet the dual needs of the pharmaceutical industry for high quality and high output of packaging materials.

3. Manufacturing of aluminum-plastic film for new energy batteries

For the new energy battery industry, High Speed Lamination Machine is specially designed for the production of aluminum-plastic film for battery packaging, which can meet the strict requirements of batteries for high barrier and high conductivity of packaging materials. Its advanced coating technology and precise thickness control ensure the excellent performance of aluminum-plastic film in battery applications. Actual tests show that the thickness tolerance of aluminum foil of aluminum-plastic film produced by the machine can be controlled within ±2%, and the uniformity of coating layer thickness can reach within ±3%. In the actual use test of the battery, the battery using this aluminum-plastic film can still maintain a capacity retention rate of more than 85% after 500 charge and discharge cycles, which significantly improves the service life and safety of the battery.

4. Paper cup coating film production

In the field of paper cup coating film production, this machine can efficiently produce high-quality coating films to ensure the waterproof and oil-proof properties of paper cups. Its precise coating weight control and uniform coating thickness enable paper cups to show excellent performance during use. Actual production data shows that the paper cup coating film produced by this machine has a waterproof performance of IPX7 level, which can completely block liquid penetration; the oil-proof performance reaches the DIN53389 Grade 7 standard, which effectively prevents grease penetration. After paper cup manufacturers adopt this machine, the product defective rate is reduced by about 35%, the production efficiency is increased by about 45%, and the economic benefits of the enterprise are significantly improved.

5. Tetra Pak packaging production

In Tetra Pak packaging production, High Speed Lamination Machine can produce composite packaging materials that meet high standards. Its multi-layer composite technology ensures the excellent performance of Tetra Pak packaging in barrier properties, mechanical strength and chemical stability. Actual production data shows that the oxygen permeability of the Tetra Pak packaging material produced by this machine is less than 5 cm³/m²·24h·0.1MPa, and the water vapor permeability is less than 1 g/m²·24h, which effectively extends the shelf life of beverages. Its efficient production rate and stable operating performance meet the dual needs of the Tetra Pak packaging industry for high quality and high output.

6. Non-woven fabric coating processing

In the field of non-woven fabric coating processing, this machine can provide high-quality coating solutions for industries such as medical and sanitary products. Its precise coating thickness control and uniform coating distribution ensure the balance of non-woven fabrics in terms of air permeability, waterproofness and softness. Actual production data shows that the non-woven fabric coating processed by this machine has an air permeability of 500-1500 seconds/100 ml (tested according to ASTM D737 standard), and has excellent waterproof performance (water pressure resistance exceeds 3000 Pa). In the production of medical protective clothing and sanitary products, the comfort and protective performance of this coated nonwoven fabric have been significantly improved, meeting the industry's demand for high-quality materials.

High Speed Lamination Machine Maintenance:

1. Daily cleaning and maintenance

After the production is finished every day, the High Speed Lamination Machine needs to be thoroughly cleaned. First, turn off the power of the machine to ensure safe operation. Use compressed air to blow the surface and various parts of the machine to remove impurities such as dust, paper scraps and glue residues. Focus on cleaning key parts such as the unwinding and rewinding system, coating rollers and composite rollers. Use a soft dust-free cloth to dip in an appropriate amount of special cleaning agent, gently wipe the surface of the machine and the roller to remove oil and glue traces. After cleaning, wipe all parts with a clean dust-free cloth to avoid moisture residue. The entire cleaning process should be completed within 30-45 minutes to ensure that the machine is in a clean state before the next production.

2. Regular lubrication and maintenance

Lubricate and maintain each lubrication point of the machine every week. Use lubricating grease that meets the requirements of the equipment to lubricate gears, bearings, screws and other components. First, check the quality and oil level of the grease to ensure that the grease has not deteriorated or expired. Then, use a grease gun to inject an appropriate amount of grease into each lubrication point until the old grease is completely squeezed out by the new grease. After lubrication is completed, manually turn the relevant parts to ensure that the grease is evenly distributed. According to actual tests, the wear rate of machine parts that are lubricated regularly can be reduced by about 60%, effectively extending the service life of the equipment.

3. Key component inspection

Inspect the key components of the machine every month, including tension sensors, coating rollers, composite rollers, and unwinding and rewinding systems. Use high-precision instruments to detect the accuracy of the tension sensor to ensure that its error range is within ±2%. Check the surface finish and roundness of the coating roller and composite roller to ensure that the surface roughness Ra is less than 0.2 microns and the roundness error is less than 0.03 mm. Detect the accuracy of the unwinding and rewinding systems to ensure that the connection time does not exceed 3 seconds and the connection accuracy reaches ±1 mm. Through regular inspection and adjustment, ensure that the key components of the machine are always in the best working condition, improve production efficiency and product quality.

4. System parameter calibration

Calibrate the control system parameters of the machine every quarter. The calibration content includes the response speed and accuracy of the tension control system, the control accuracy of the coating amount, the speed and position control accuracy of the machine, etc. Use standard test materials and instruments and follow the calibration procedures provided by the equipment manufacturer. After calibration, record the relevant parameters and calibration results to ensure that the machine's operating parameters meet the production process requirements. Regular calibration can improve the machine's production accuracy by about 25% and reduce the production of defective products due to parameter deviation.

5. Environmental control measures

Keep the temperature of the machine's working environment at 20-25℃ and the humidity between 40%-60%. Install air conditioning and dehumidification equipment in the production workshop to ensure stable environmental conditions. Avoid exposing the machine to direct sunlight, high temperature and humidity or corrosive gas environments. Clean the workshop air filtration system regularly to ensure air quality and reduce the impact of dust on the machine. Good environmental control can reduce the failure rate of the machine by about 35% and improve the reliability and operating efficiency of the equipment.