Hot press laminating machine is an industrial equipment that focuses on high-speed production of wide-width materials. Its structure is complex and precise, mainly covering the substrate unwinding device, the laminating device, the host control system and the trimming and winding device. The substrate unwinding device is responsible for smoothly releasing the materials to be laminated; the laminating device makes different materials fit tightly through hot pressing and other methods; the host control system accurately controls the operating parameters of the entire equipment; the trimming and winding device trims the laminated materials and rolls them into rolls. This equipment is widely used in medical and health materials and other fields, such as the production of surgical gowns, protective clothing, diapers, sanitary napkin surface composite materials, etc. It is a key equipment to improve production efficiency and product quality.

1. High-speed production capacity: The Hot Press Laminating Machine has excellent high-speed production performance, with a maximum speed of 100 meters/minute and a normal speed of 90 meters/minute. This high-speed feature enables more production tasks to be completed in the same time, greatly improving production efficiency. For example, compared with traditional equipment, a large number of composite materials can be produced at normal speed within an 8-hour working day. For enterprises with large-scale production needs, it can quickly respond to market demand, deliver orders in a timely manner, reduce production cycles, improve the market competitiveness of enterprises, easily meet large-scale production needs, and bring significant economic benefits to enterprises.

   
   

2. Wide-width material adaptation: The machine width of the equipment is 1400mm, and the effective roller surface width reaches 1200mm, which can adapt to the production of wide-width materials. This means that larger raw materials can be processed to produce wider composite materials. For some application scenarios that require large-area composite materials, such as the production of large medical protective equipment, the equipment can complete the compounding of wide-width materials at one time, reducing splicing and other processes. The splicing process will not only increase production costs and time, but may also cause quality problems at the splicing. The wide-width adaptation characteristics of the equipment improve the overall quality and production efficiency of the product, while ensuring the integrity of the product appearance.

   
   

3. Large diameter unwinding and rewinding: In terms of unwinding diameter, the first unwinding and the second unwinding are both Φ1000mm, and the rewinding diameter is Φ1300mm. The large-diameter unwinding design enables the equipment to load more raw materials, reduces the number of frequent replacements of raw materials, and improves the continuity of production. Assuming that it takes 30 minutes to replace raw materials each time, if the number of replacements can be reduced in a day, a lot of time can be saved for actual production. The large-diameter rewinding design can accommodate more composite materials, which is convenient for subsequent storage and transportation. At the same time, it also improves the quality and stability of rewinding, and avoids problems such as looseness or deformation during rewinding.

   
   

4. Humanized operation interface: The operation interface adopts a humanized design, which greatly simplifies the operation process such as production and repair. Operators can easily get started and quickly master the operation method of the equipment. Through the operation interface, various parameters of the equipment, such as temperature, pressure, speed, etc., can be easily set and adjusted, which improves the convenience and accuracy of operation. For example, operators can accurately adjust the hot pressing temperature and pressure according to different materials and production requirements in a short time, reducing production failures caused by improper operation. At the same time, the visual design of the operation interface allows operators to monitor the operating status of the equipment in real time, discover and solve problems in time, and improve overall production efficiency.

   
   

5. Precise control system: The host control system can accurately regulate the operation of the equipment to ensure the coordination between various devices. During the composite process, key parameters such as hot pressing temperature, pressure and time can be accurately controlled to ensure the stability and consistency of the composite effect. For example, for composite materials of different materials, the hot pressing parameters can be accurately adjusted according to their characteristics. For some temperature-sensitive materials, the system can control the temperature within a very small error range, so that the composite materials can achieve the best bonding effect and improve product quality. Moreover, precise control can also reduce material waste and reduce production costs.

   
   

6. Support OEM/ODM: The equipment supports OEM/ODM services, which means that customized production can be carried out according to the needs of different customers. Customers can customize the appearance, functions, parameters, etc. of the equipment according to their own production processes, product requirements, etc. For example, customers may have special requirements for the color and size of the equipment, or need to add specific functional modules to the equipment. This flexibility enables the equipment to better adapt to the production needs of different enterprises, improves the applicability and market competitiveness of the equipment, and meets the diversified production needs in the market.

   
   

7. Efficient hot pressing composite technology: The composite device adopts advanced hot pressing composite technology, which can make different materials tightly bonded at suitable temperature and pressure in a short time. During the hot pressing process, heat can be evenly transferred to the surface of the material to ensure the uniformity of the composite. For example, when compounding multi-layer materials, each layer can be fully fused, and there will be no partial unbonded or weak bonding. At the same time, efficient hot pressing technology can also increase production speed, reduce hot pressing time, further improve production efficiency, and ensure that the composite material has good physical properties and chemical stability.

   
   

8. Advanced trimming and winding process: The trimming and winding device has high-precision trimming function and stable winding performance. During the trimming process, it can accurately cut according to the set width to ensure that the edge of the composite material is neat and flat, and the dimensional accuracy is high. For example, for materials with an effective roller surface width of 1200mm, the trimming error can be controlled within a very small range. When winding, it can maintain a constant tension, so that the rolled material rolls are tight and neat, which is convenient for subsequent processing and use. Stable winding performance can also avoid wrinkles, deviations and other problems in the material during the winding process, and improve the appearance quality of the product.

   
   

9. Reliable substrate unwinding stability: The substrate unwinding device is reasonably designed to ensure the stability of the substrate during the unwinding process. It can automatically adjust the unwinding speed and tension according to the thickness, material and other characteristics of the substrate to avoid slipping, deviation and other situations of the substrate during the unwinding process. For example, for non-woven fabric substrates of different gram weights, the unwinding device can accurately control the unwinding tension so that the substrate can smoothly enter the composite device, providing a good foundation for the subsequent composite process and reducing the composite quality problems caused by unstable substrate unwinding.

   
   

10. Intelligent fault diagnosis and early warning system: The equipment is equipped with an intelligent fault diagnosis and early warning system, which can monitor the operating status and various parameters of the equipment in real time. When the equipment is abnormal, the system can quickly and accurately determine the fault type and location, and issue a warning signal in time. For example, if the hot pressing temperature exceeds the set range, the motor current is abnormal, etc., the system will immediately issue an alarm and display detailed fault information on the operation interface. Operators can quickly take measures to repair based on this information, reduce equipment downtime, and improve the operating efficiency and reliability of the equipment.

Medical and health care industry:

• Surgical gown production: The surface composite material used to produce surgical gowns. By compounding non-woven fabrics with other materials with waterproof, breathable, antibacterial and other properties, surgical gowns have good protective performance and comfort, which can meet the strict requirements during surgery.

• Protective clothing production: In the production of protective clothing, the equipment can compound non-woven fabrics with materials such as plastic films to produce protective clothing with anti-virus and anti-chemical functions, providing effective protection for medical staff and special industry personnel.

• Diaper and sanitary napkin production: The surface composite material used to produce diapers and sanitary napkins. By compounding materials with different properties, the product has the characteristics of softness, breathability, water absorption, etc., which improves the comfort and quality of the product.

Packaging industry:

• Food packaging: Non-woven fabrics can be compounded with plastic films, paper and other materials to produce food packaging materials with moisture-proof, anti-oxidation, and fresh-keeping functions, extending the shelf life of food and ensuring the quality and safety of food.

• Pharmaceutical packaging: used to produce pharmaceutical packaging materials. By compounding materials with different properties, the packaging has moisture-proof, light-proof, and pollution-proof functions to ensure the quality and stability of the drugs.

Household goods industry:

• Curtain production: Non-woven fabrics can be compounded with decorative materials to produce curtains with beautiful, sound-proof, and heat-insulating functions to meet people's needs for home decoration and comfort.

• Carpet production: used to produce the backing material of carpets. By compounding non-woven fabrics with other materials, the strength and stability of carpets are improved and the service life of carpets is extended.

Automotive interior industry:

• Automotive seat fabric production: Non-woven fabrics can be compounded with leather, fabrics and other materials to produce automotive seat fabrics with soft, wear-resistant, and breathable functions to improve the comfort and beauty of automotive seats.

• Automobile sound insulation material production: used to produce automotive sound insulation materials. By compounding materials with different properties, the sound insulation effect of the car is improved and the noise inside the car is reduced.

Daily cleaning:

• Equipment surface cleaning: After the production is completed every day, use a clean soft cloth to wipe the surface of the equipment to remove dust, oil and other impurities to keep the appearance of the equipment clean and tidy. For some difficult-to-clean parts, such as gaps and corners, you can use a brush or vacuum cleaner to clean them.

• Roller surface cleaning: Regularly clean the roller surface of the composite device to prevent material residue and impurity accumulation from affecting the composite quality. You can use a special detergent and soft cloth to wipe it to ensure that the roller surface is smooth and free of stains.

Lubrication maintenance:

• Regular lubrication: According to the requirements of the equipment manual, regularly lubricate the various moving parts of the equipment, such as bearings, chains, gears, etc. Choose suitable lubricants or greases to ensure good lubrication and reduce wear and friction of parts.

• Lubrication inspection: Before each production, check the lubrication of the equipment. If insufficient lubrication or deterioration of the lubricant is found, the lubricant should be added or replaced in time. At the same time, check the sealing of the lubrication system to prevent lubricant leakage.

Electrical system inspection:

• Regular inspection: Regularly check the electrical system of the equipment, including wires, cables, switches, sensors, etc., to ensure that the electrical connection is good, without looseness, breakage, etc. Check the working status of electrical components, and replace them in time if any abnormality is found.

• Moisture and dustproof: Keep the electrical system dry and clean to prevent moisture and dust from entering the electrical components and affecting their normal operation. Desiccant can be placed in the electrical control cabinet to clean dust regularly.

Mechanical component inspection:

• Tightening inspection: Regularly check the mechanical components of the equipment, such as bolts, nuts, pins, etc., to ensure that they are reliably fastened and without looseness. If looseness is found, tighten them in time.

• Wear inspection: Check the wear of mechanical components, such as bearings, gears, chains, etc. If severe wear is found, they should be replaced in time. At the same time, check the matching clearance of mechanical components to ensure that they meet the requirements.

Heating system maintenance:

• Cleaning heating elements: Regularly clean the heating elements of the heating system, such as heating tubes, heating plates, etc., to remove dirt and impurities on the surface and improve heating efficiency. You can use a special detergent and soft cloth to wipe.

• Check the temperature sensor: Check the working status of the temperature sensor to ensure that it measures accurately. If the temperature sensor is faulty, it should be replaced in time. At the same time, check the temperature control function of the heating system to ensure its normal operation.

Regular maintenance plan:

• Develop a maintenance plan: According to the use of the equipment and the requirements of the manual, develop a detailed regular maintenance plan, including maintenance items, maintenance cycles, maintenance personnel, etc. Perform maintenance according to the plan to ensure the normal operation of the equipment.

• Record maintenance: Keep a detailed record of each maintenance, including maintenance time, maintenance items, problems found and handling, etc. Recording can help you understand the operating status of the equipment and provide a reference for equipment maintenance and replacement.