The ultrasonic quilting machine is an industrial equipment that utilizes high-frequency ultrasonic energy for continuous lamination and embossing of multi-layered materials. Its core working principle is to generate instantaneous thermal energy through ultrasonic vibration, enabling strong bonding of materials without the need for adhesives or stitching. This equipment is suitable for flexible materials such as non-woven fabrics, films, and composite fibers, and can achieve stable lamination and pattern formation at high speeds. Compared to traditional heat pressing or sewing methods, the ultrasonic lamination process does not require heating the entire machine or adding chemical adhesives, significantly reducing energy consumption and the risk of material contamination.

1. High Speed and Stability

This ultrasonic quilting machine is designed to operate at speeds up to 80 meters per minute, with a stable production speed maintained between 50 and 60 meters per minute. Under full 2500mm width operation, the machine's speed fluctuation is controlled within ±2 meters per minute, ensuring uniform composite lines during long-term continuous operation, preventing localized overpressure or weak welds, and effectively improving overall production line efficiency.

2. Precise Bonding

The equipment utilizes a high-frequency ultrasonic system with a stable operating frequency in the 20kHz range and amplitude control accuracy below 5 micrometers. Through the precise cooperation of the pattern roller and ultrasonic mold, multi-layer materials can be precisely bonded in a single pass. The bonding strength is approximately 20 to 30 percent higher than traditional heat pressing methods, making it suitable for composite products requiring specific tensile and peel strength.

3. Wide Working Width

This model has a maximum effective working width of 2500mm, accommodating material widths ranging from 1800 to 2800mm, covering most industrial-grade non-woven fabrics and composite materials. The wide working width structure, combined with a Φ1050mm winding diameter design, reduces the frequency of roll changes, increases continuous production time, and is suitable for long-term production needs in large-scale factories.

4. Low Energy Consumption

The entire machine does not require a traditional electric heating system, completing the bonding process solely through instantaneous ultrasonic energy. Compared to heat pressing equipment, overall energy consumption is reduced by approximately 30 to 40 percent. At a production speed of 50 meters per minute, the energy consumption per unit area is controlled within the 0.12 to 0.18 kWh range, helping companies reduce long-term operating electricity costs and meet energy-saving production requirements.

5. High Compatibility

This ultrasonic quilting machine is compatible with a variety of material combinations, including non-woven fabrics and films, non-woven fabrics and cotton layers, and composite fiber laminates. It accommodates material thicknesses ranging from 0.2 to 6mm and supports customized pattern molds to achieve different embossing depths and line densities, meeting diverse product structure and appearance requirements.

1. Home Textiles

In the production of home textile materials, this equipment is used for the lamination of multi-layer non-woven fabrics and functional layers, enabling continuous embossing and structural fixation. Through a stable ultrasonic lamination process, the consistency of the material surface embossing can be controlled to over 95%, making it suitable for mass production of home textile semi-finished products with high requirements for appearance and strength.

2. Medical Protection

In the manufacturing of medical protective products, the ultrasonic quilting machine is used for the multi-layer lamination of protective materials, avoiding the use of adhesives. The peel strength of the laminated area reaches 1.2 to 1.5 times the conventional industry standard, meeting the requirements for cleanliness and structural stability of medical-grade products.

3. Filtration Materials

This equipment is suitable for the composite processing of filtration materials, completing interlayer fixation without damaging the fiber structure. Through continuous ultrasonic pressing, the material's pore structure retention rate exceeds 90%, which helps to stabilize filtration efficiency and extend the service life of the finished product.

4. Packaging Materials

In the production of functional packaging materials, the equipment is used for laminating films and non-woven fabric structures. The pressed lines are clear and the edges are firmly sealed, increasing the tensile strength of the finished product edges by approximately 25%, making it suitable for industrial packaging products requiring high structural strength.

5. Automotive Interiors

In the field of automotive interior materials, this equipment can be used for the lamination of sound-absorbing layers and surface materials. Through precise roller control, the composite thickness error is controlled within ±0.3mm, helping to ensure the dimensional consistency and assembly stability of interior parts.

Q: Does this ultrasonic quilting machine require an additional heating system?

A: No. The equipment uses 20kHz ultrasonic instantaneous energy to complete material lamination, eliminating the need for a traditional electric heating system. This method reduces overall energy consumption and avoids material performance changes caused by high temperatures, making it suitable for processing heat-sensitive materials.

Q: What is the range of material thicknesses that can be processed?

A: The equipment supports multi-layer material lamination in the range of 0.2 to 6mm. By adjusting the ultrasonic amplitude and pressure parameters, a stable lamination effect can be maintained across different thickness ranges, meeting the needs of various industrial material structures.

Q: How does the maximum winding size affect production?

A: The maximum winding diameter is 1050mm, which significantly extends the continuous production time. Compared to smaller diameter winding, the frequency of roll changes is reduced by approximately 40%, helping to reduce downtime and improve overall production line efficiency.

Q: Can the pattern be customized?

A: Yes, customization is supported. The equipment can replace the ultrasonic embossing roller according to customer needs, adjusting the embossing depth and line density. The customized pattern accuracy error is controlled within 0.2mm, suitable for branded product appearance requirements.

Q: How is the equipment's operational stability ensured?

A: The entire machine uses an industrial-grade control system, with real-time monitoring of operating speed and ultrasonic output. Under normal maintenance conditions, performance fluctuations are minimal during 8 to 10 hours of continuous operation, making it suitable for long-term mass production environments.