Ultrasonic Embossing Machine is an advanced production equipment designed for the medical and sanitary materials industry. It is widely used in the manufacturing process of medical and sanitary products such as surgical gowns, protective clothing, diapers and sanitary napkins. The machine is equipped with an excellent human-machine interface, which significantly improves the convenience of operation, allowing operators to quickly get started and efficiently operate the equipment. At the same time, the machine has strengthened safety protection measures to fully ensure the personal safety of operators and provide reliable protection for the production environment. In addition, the equipment also has better operating and maintenance space, which is convenient for daily maintenance and repair, ensuring that the machine is always in good operating condition. It is an efficient and practical production equipment.

1. Wide material adaptability

Ultrasonic Embossing Machine supports a variety of non-woven fabric materials and has strong adaptability. Whether it is polypropylene (PP) non-woven fabric or polyester (PET) non-woven fabric, the machine can run stably and ensure processing quality. The machine can process non-woven fabric materials with a thickness range of 0.1-0.5 mm to meet the material requirements of different medical and health products. At the same time, the machine can automatically adjust the ultrasonic power and pressure parameters according to the material characteristics to ensure the consistency of the embossing effect. In actual production, for PP non-woven fabric with a thickness of 0.2 mm, the machine can achieve a stable processing speed of 60 meters per minute, and the embossing depth is uniform, and the error is controlled within ±0.02 mm, which fully meets the requirements of medical and health products for material adaptability and processing accuracy.

2. Flexible and adjustable width

The machine width is designed to be 1000-1800 mm, with good width flexibility. It can be quickly adjusted according to the size requirements of different products without replacing the main components, saving time and cost. The width adjustment is achieved through a high-precision screw nut pair, and the positioning accuracy can reach ±0.1 mm, ensuring the stable delivery and precise alignment of the material during the processing. In actual production, when producing surgical gowns with a width of 1200 mm, the machine can complete the width adjustment and put into production within 10 minutes, and the dimensional accuracy of the adjusted product can reach ±0.5 mm, effectively improving production efficiency and product quality, and adapting to the diversified production needs of products of different specifications.

3. Efficient speed performance

The maximum design speed of Ultrasonic Embossing Machine can reach 80 meters per minute, and the normal production speed is maintained at 50-60 meters per minute, which is at the leading level in the industry. High-speed operation is due to its advanced ultrasonic generator and efficient transmission system. The ultrasonic generator has a power of up to 3000 watts, which can provide powerful ultrasonic energy to ensure that accurate embossing effects can be achieved at high speeds. The transmission system is driven by a servo motor, which has a fast response speed and high positioning accuracy, and can achieve stepless speed regulation to meet the requirements of different production speeds. In actual production, when producing non-woven fabrics on the surface of diapers at a speed of 60 meters per minute, the daily output of the machine can reach 86,400 square meters, which is about 30% higher than the output of similar equipment, significantly improving production efficiency and effectively reducing unit production costs.

4. Convenient operation experience

Equipped with a superior human-machine operation interface, it adopts a 15.6-inch high-definition touch screen with a resolution of up to 1920×1080, with clear display and intuitive operation. The interface integrates an intelligent operating system and presets a variety of commonly used production modes. Operators only need to simply select and set parameters to quickly start production. At the same time, the system has a real-time monitoring function, which can dynamically display the machine's operating status, temperature, pressure and other key parameters, making it easy to find and deal with problems in a timely manner. Compared with traditional similar equipment, the operation training time of this machine is shortened by about 50%. Novice operators can operate the equipment proficiently after 2 hours of training, which greatly improves production efficiency and equipment utilization, and reduces dependence on the operator's skill level.

5. Excellent production efficiency

Under the normal production speed of 50-60 meters per minute, the daily output of the machine can reach 72,000-86,400 rolls (calculated based on 100 meters per roll length) for the production of sanitary napkin release paper. This output is about 40% higher than that of traditional equipment, greatly improving production efficiency. The efficient operation of the machine is due to its optimized production layout and advanced ultrasonic embossing technology, which can achieve fast material delivery, precise embossing and continuous winding. At the same time, the equipment has strong stability and reliability, low failure rate, and can ensure long-term continuous production, further improving the overall production efficiency. In practical applications, the equipment can effectively meet the needs of large-scale production and help enterprises gain an advantage in the fierce market competition.

6. High-precision yield rate

Ultrasonic Embossing Machine uses high-precision ultrasonic embossing technology to ensure that the product yield rate is as high as 98% or more. Its ultrasonic generator frequency is stable at 20 kHz, and with the precise mold design, it can achieve micron-level embossing accuracy. During the production process, the machine's automatic deviation correction system can monitor the running deviation of the material in real time and make quick adjustments to ensure that the material alignment accuracy is within ±0.2 mm. For the production of sanitary napkin release paper with a thickness of 0.15 mm, the embossing depth is uniform and the error is controlled at ±0.01 mm, which effectively avoids material waste and defective products caused by uneven embossing. Compared with traditional equipment, the yield rate has increased by about 15%, significantly reducing production costs and improving the economic benefits of the enterprise.

7. Excellent stability performance

The overall stability of the machine is strong, and the whole machine is made of high-quality steel with strong structural rigidity. The key parts of the fuselage have been optimized by finite element analysis to ensure stability during high-speed operation and long-term work. The transmission system adopts imported high-precision gears and bearings with high transmission accuracy and long service life. In the production test of continuous operation for 16 hours, the fluctuation range of various performance indicators of the machine was controlled within ±2%, including embossing depth, speed stability, material tension, etc. The electrical system of the machine adopts modular design and has good anti-interference ability to ensure stable operation in complex workshop environments. Compared with similar equipment, the machine's downtime is reduced by about 60%, which effectively ensures the continuity of production and reduces equipment maintenance costs.

8. Intelligent Fault Diagnosis

The Ultrasonic Embossing Machine is equipped with an advanced intelligent fault diagnosis system that can monitor the machine's operating status in real time, and promptly detect and warn of potential faults. The system has preset more than 50 common fault diagnosis models, covering mechanical, electrical, pneumatic and other aspects. Once an abnormality is detected, the system will issue an audible and visual alarm through the touch screen within 1 second, and display the specific location and possible causes of the fault. For example, during the production process, if the tension sensor detects that the material tension exceeds the set range, the system will immediately alarm and suspend production, while guiding the operator to make adjustments. This intelligent diagnosis function can shorten the troubleshooting time of the equipment by about 70%, effectively improve production efficiency and equipment utilization, and reduce production losses caused by faults.

1. Medical protective equipment

In the field of medical protective equipment production, Ultrasonic Embossing Machine is a key equipment for manufacturing surgical gowns and protective clothing. Surgical gowns and protective clothing have strict requirements on the breathability, barrier and comfort of the material. The machine can perform precise ultrasonic embossing on non-woven fabric materials to enhance the softness and elasticity of the material and improve the wearing comfort. At the same time, through reasonable embossing design, the barrier properties of the material are improved to effectively prevent the penetration of bacteria and viruses. In actual production, the barrier properties of surgical gowns produced by this machine meet the requirements of ASTM F1670 and ASTM F1671 standards, and the breathability index reaches more than 5000g/m²/24h, meeting the high standards of the medical industry for protective equipment. At present, many well-known domestic medical supply companies have adopted this equipment for the production of surgical gowns and protective clothing. The product quality has been highly recognized by hospitals and medical staff, and the market share has increased year by year.

2. Diapers

In the production process of diapers, Ultrasonic Embossing Machine is mainly used for embossing the non-woven fabric on the surface of diapers. Through ultrasonic embossing, a special texture can be formed on the surface of the non-woven fabric, which increases the softness and hydrophilicity of the surface and improves the comfort of the baby. The machine can quickly adjust the production parameters according to the different sizes and specifications of diapers to achieve efficient continuous production. In actual application, after a well-known diaper manufacturer adopted this equipment, the softness index of diapers increased by 35%, the penetration speed increased by 20%, the product comfort was significantly improved, and the market feedback was good. The high efficiency and stability of the equipment effectively meet the needs of large-scale production of enterprises, help enterprises maintain their advantages in the fierce market competition, and further expand their market share.

3. Sanitary napkins

In the field of sanitary napkin production, Ultrasonic Embossing Machine is used for embossing of release paper, which is an important link to ensure the quality of sanitary napkins. After ultrasonic embossing, the release paper forms uniform lines on the surface, which helps to improve the fit between the release paper and the absorbent layer of the sanitary napkin, prevent the displacement of the absorbent layer material, and facilitate the peeling of the release paper. The high-precision embossing technology of the machine ensures that the embossing depth of the release paper is uniform, and the error is controlled within a very small range, which effectively improves the production quality of sanitary napkins. In actual production, the release paper peeling force of sanitary napkins produced by this equipment is stable between 10-15 grams, and the position deviation of the absorbent layer is controlled within ±0.5 mm, and the product quality is stable and reliable. After introducing this equipment, many large domestic sanitary napkin manufacturers have reduced the defective rate of products by about 25%, increased production efficiency by 30%, and significantly improved economic benefits.

4. Adult incontinence products

For the production of adult incontinence products, such as adult diapers and nursing pads, Ultrasonic Embossing Machine also plays a key role. The equipment can be used for embossing the surface and bottom non-woven fabrics of the product. By optimizing the embossing pattern and depth, the softness and elasticity of the non-woven fabric are enhanced, and the wearing comfort of the user is improved. At the same time, reasonable embossing design helps to improve the product's liquid absorption and leak-proof performance. In actual production, after a certain adult incontinence product manufacturer adopted this equipment, the product softness increased by 40%, the liquid absorption speed increased by 25%, and the leak-proof performance was significantly improved. After the product was launched, user satisfaction reached more than 90%, and market sales increased year by year, becoming an important boost for companies to expand the adult incontinence product market.

5. Medical dressing processing

In the field of medical dressing processing, Ultrasonic Embossing Machine is used to manufacture wound dressings, ostomy care products, etc. Through ultrasonic embossing technology, special textures and microporous structures can be formed on the surface of the dressing, which helps to improve the air permeability and liquid absorption of the dressing and promote wound healing. The machine can accurately adjust the embossing parameters according to different dressing types and uses to meet diverse production needs. In actual applications, the wound dressings produced using this equipment have a permeability index of more than 2000g/m²/24h, a liquid absorption capacity increase of 30%, and a wound healing speed acceleration of 15%. The high efficiency and high-precision processing capabilities of this equipment effectively meet the large-scale production needs of medical dressing manufacturers. The product quality meets the ISO 13485 medical device quality management system standard, providing high-quality solutions for the field of wound care.

6. Pet Care Products

In the field of pet care product production, Ultrasonic Embossing Machine can be used to manufacture products such as pet urine pads and pet care pads. Ultrasonic embossing treatment improves the softness and liquid absorption performance of the surface non-woven fabric of the product, providing a comfortable use experience for pets. The machine can quickly adjust production parameters to adapt to the production of pet care products of different sizes and specifications. In actual production, after a pet care product company adopted this equipment, the softness of the product increased by 30%, the liquid absorption increased by 40%, and the comfort and practicality of the product were significantly improved, which was widely praised by pet owners. The efficient and stable operation of this equipment effectively meets the company's large-scale production needs, helping the company to expand the pet care product market and increase its market share.

1. Daily cleaning and inspection

After the production is finished every day, the Ultrasonic Embossing Machine should be cleaned of dust and debris on the surface and inside, especially key parts such as the ultrasonic generator, embossing roller and transmission system. Use a clean soft cloth to wipe the surface of the machine to remove oil and residue. Check whether there are scratches, collision marks or abnormal wear on the appearance of the machine, and deal with the problems found in time. Focus on checking whether there are foreign objects attached or damaged on the surface of the embossing roller. If foreign objects are found, they should be cleaned immediately; if damage is found, the embossing roller needs to be replaced in time. Check the fasteners of the machine regularly to ensure that all fasteners such as screws and nuts are not loose. If there is any looseness, tighten it in time to prevent equipment failure and production accidents caused by looseness.

2. Regular lubrication and maintenance

According to the requirements of the equipment lubrication chart, lubricate each lubrication point of the machine every shift, including gears, bearings, guide rails and other parts. Use the specified grease or lubricating oil to ensure sufficient lubrication. Regularly check whether the oil circuit of the lubrication system is unobstructed and whether the oil pump is working normally. If there is any blockage or failure, it should be eliminated in time. Check and maintain the cooling system of the ultrasonic generator every month to ensure that the coolant level is normal and the cleanliness of the coolant meets the requirements. Replace the coolant regularly, generally every 3-6 months, to ensure the efficient operation of the cooling system and extend the service life of the ultrasonic generator.

3. Inspection and replacement of key components

Inspect the parallelism and verticality of the embossing roller every quarter, and use a high-precision laser measuring instrument to ensure the installation accuracy of the embossing roller. The parallelism and verticality errors should be controlled within ±0.02 mm. If they exceed the error range, the embossing roller should be adjusted or replaced in time. Check the power output stability of the ultrasonic generator regularly, and use a power meter to detect it to ensure that the power fluctuation range is within ±3%. Conduct a comprehensive inspection of the electrical control system of the machine every year, including line connections, aging of electrical components, etc., and replace aging lines and electrical components in time to ensure the safe and reliable operation of the electrical system. Check the wear of the transmission system regularly, including gears, chains, belts and other components, and replace them in time according to the degree of wear to ensure transmission accuracy and stability.

4. Idle running test and debugging

Perform an idle running test of the machine once a week to simulate various operations in the production process, including starting, stopping, speed change, forward and reverse rotation, etc., and check the operating status of the machine. The idle running time is not less than 30 minutes, and observe whether the machine has abnormal noise, vibration or jamming. If there is any abnormality, the machine should be stopped immediately for inspection and troubleshooting. After replacing key components or adjusting machine parameters, multiple idle running tests and debugging should be performed to ensure that the various performance indicators of the machine are in the best state. Through the idle running test, potential problems of the machine can be discovered in time, failures in the production process can be avoided, and the reliability and production efficiency of the equipment can be improved.

5. Production environment control and management

Ensure that the Ultrasonic Embossing Machine is installed in a clean, dry and temperature-appropriate environment. The temperature should be controlled at 20 - 25℃ and the humidity should be controlled at 40% - 60%. Avoid direct sunlight, rain or exposure to corrosive gas environment. During the production process, the workshop should be kept clean and well ventilated to reduce the impact of dust and impurities on the machine. Establish a strict equipment management system to record the use, maintenance and upkeep of the machine, including information such as the product type, production time, equipment operating status, and maintenance content of each production. Through data analysis, the maintenance needs of the equipment can be predicted in advance, a reasonable maintenance plan can be formulated, the service life of the equipment can be extended, and the comprehensive utilization rate of the equipment can be improved.

6. Professional training and technical support

Regularly organize operators and maintenance personnel to participate in equipment operation and maintenance training courses, and invite technical experts from equipment manufacturers to give lectures. The training content includes the structural principles, operating procedures, maintenance knowledge, troubleshooting methods, etc. of the equipment. Operators and maintenance personnel should obtain the corresponding training certificates before they can operate and maintain the equipment. Establish a long-term cooperative relationship with equipment manufacturers to ensure that professional technical support and solutions can be obtained in time when the equipment has major failures or requires technical upgrades. Regularly invite the manufacturer's technical team to inspect and evaluate the equipment, make improvement suggestions based on the evaluation results, continuously optimize the performance and operation status of the equipment, ensure that the equipment is always in the best working condition, and provide solid guarantees for the company's production.