The Non-Woven Embossing Machine is an industrial device specifically designed for texturing and structural processing of non-woven fabric rolls. It can perform stable and rapid embossing and perforation processes continuously, transforming non-woven fabric from a basic material into finished rolls with enhanced visual appeal, stronger structural integrity, and a superior tactile feel. The equipment features a centralized control interface, eliminating the need for frequent manual adjustments. Users can simply set parameters to maintain stable operation over extended periods, resulting in a more efficient and time-saving experience.

1. Embossing Stability: The Non-Woven Embossing Machine employs a high-precision embossing roller structure, with roller surface runout controlled within 0.02 mm, ensuring consistent embossing depth within a minimal error range. A high-precision bearing system guarantees stable roller rotation even at production speeds of 120 meters per minute, reducing the possibility of texture deviation.

2. Wide Width Adaptability: The machine is designed with an effective processing width of 1400 mm, compatible with finished product widths ranging from 1200 mm to 1460 mm. The wide-width system adapts to different sizes of roll materials through an adjustable guide structure, eliminating the need for frequent replacement of major components.

3. High-Speed Operation Capability: The machine is designed for a maximum operating speed of 120 meters per minute, with a commonly used stable speed of 60 to 100 meters per minute. The main drive utilizes a servo motor system, controlling speed error within one percent, thus ensuring no slippage of material when passing through the embossing area at high speeds.

4. Temperature Control System: The embossing heating roller uses electric heating, with a temperature control range from room temperature to 220 degrees Celsius. The temperature control error is maintained within ±1 degree Celsius, ensuring optimal embossing effects for various nonwoven fabric formulations at suitable temperatures.

5. Structural Stability: The main body of the equipment adopts a welded structure of thick-walled steel plates, with steel thickness exceeding 10 mm in key load-bearing parts, resulting in an overall weight exceeding two tons. The high-strength frame effectively reduces vibration amplitude during high-speed operation, keeping the vibration value in the embossing area within 0.05 mm.

6. Drilling Accuracy: The equipment is equipped with a synchronous drilling system, enabling continuous and stable hole processing within a speed range of 60 to 100 meters per minute. Servo-controlled punching rhythm controls the hole spacing error within ±1 mm, ensuring a consistent hole layout throughout the processing of large-format roll materials. The drilling die is made of alloy steel with a hardness exceeding 60 degrees, improving long-term punching capability.

1. Hygiene Products Materials: The Non-Woven Embossing Machine is suitable for processing materials such as sanitary napkin backsheets, diaper top layers, and wet wipes. These products typically require a uniform texture and a soft feel, and embossing and perforation improve the material's breathability. The non-woven fabric exhibits a more stable thickness distribution after embossing, resulting in a more even feel during use.

2. Household Cleaning Materials: Widely used in the production of cleaning wipes, mop cloths, and other roll materials. Household cleaning products require specific absorption paths, surface friction, and material texture. Embossing creates a stable surface texture, allowing the material to exhibit stronger structural support during use. The machine's uniform embossing capability ensures high abrasion resistance even under heavy cleaning loads.

3. Medical Protective Equipment Materials: Suitable for non-woven roll materials requiring a stable surface structure, such as medical isolation drapes, medical packaging drapes, and surgical aids. The embossed material has a denser surface structure, resulting in better appearance integrity in medical environments. High-speed roll fabric processing capabilities can meet the production pace required for large-scale medical supply.

4. Agricultural Covering Materials: In agriculture, it can be used to process materials such as weed control fabric, seedling cloth, and permeable horticultural cloth. Embossing alters the surface structure of the fabric, resulting in better coverage stability in soil environments. A wide processing range meets the demand for wide-size roll fabrics in agriculture, making it more convenient for use in large-scale planting areas.

5. Industrial Filter Media Production: Suitable for embossing roll fabrics such as air filter materials and liquid filter nonwoven fabrics. Filter media typically require a certain three-dimensional surface structure to improve filtration path distribution and filtration efficiency. Embossing strengthens the structural layering of the material surface, allowing the filter material to maintain high stability under high flow conditions.

1. What nonwoven materials can this machine process?

The Non-Woven Embossing Machine can process various types of nonwoven fabrics, including hot-air woven fabrics, spunbond nonwoven fabrics, and spunlace nonwoven fabrics. Different materials only require adjustment of tension and temperature parameters before entering the machine for stable operation, and different textures can be achieved through embossing or perforation processes.

2. Is changing the embossing roller complicated?

Changing the embossing roller is relatively simple, as it can be easily disassembled and assembled using a dedicated fixing structure. Users only need to replace the roller according to the embossing pattern requirements and reset the pressure and temperature on the control interface before putting it into production.

3. Does the perforation system require additional maintenance?

The perforation system uses high-hardness dies. During normal operation, only periodic cleaning of debris in the cutting edge area is needed to maintain its good condition. After prolonged high-speed operation, routine checks can be arranged according to usage to ensure the stability of the hole spacing and diameter.

4. Does the machine require multiple operators?

The equipment's control system is a centralized structure, allowing a single person to complete parameter setting, start-up, monitoring, and shutdown operations. Automatic web guiding and automatic tension control functions reduce manual intervention, making the entire production line more efficient.

5. Does it support customized width and embossing patterns?

The equipment supports customization of parameters such as different widths, roller surface textures, and perforation arrangements. Users can customize processing widths and embossing styles according to their product positioning and production line requirements.