
Full-Automatic Fluff Pulp SAP Core Sheet Making Machine
Diaper Making Machine

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The SAP Core Sheet Making Machine is an advanced equipment designed for the production of diaper core structures. The machine is capable of processing a variety of materials, including wood pulp, absorbent paper and SAP (super absorbent polymer), and perfectly combines these materials through a spray-on laminating process. Its anguard design and high-precision SAP metering and feeding device ensure that the grammage accuracy of the product in both the longitudinal and transverse directions is within ±2.5%, thus ensuring excellent product quality. The machine is equipped with an automatic material change system, which can change materials without stopping the machine, greatly improving production efficiency. The winding unit integrates online slitting and packaging functions, which is not only easy to operate, but also effectively reduces labor costs. This SAP Core Sheet Making Machine can bring users efficient production experience and precise process control, and is an efficient and durable SAP Core Sheet production solution.
Full-Automatic Fluff Pulp SAP Core Sheet Making Machine parameters
Model: | FH12E |
Brand: | Saibang Intelligence |
Adaptation Materials: | Pulp, Tissue Paper, Air-Laid Paper, SAP, Etc. |
Product Width: | 1200mm |
Design Speed: | 80m/min |
Normal Working Speed: | 50-60m/min |
Unwinding Diameter: | Φ1200mm |
Winding Diameter: | Φ1200mm |
Effective Width Of Sap Spreading: | 1200mm (adjustable) |
Effective Width Of Pulp Feeding: | 1200mm |
OEM: | OEM/ODM |
Factory Nature: | China Manufacturers Suppliers Factory |
Full-Automatic Fluff Pulp SAP Core Sheet Making Machine features
1. Fully automated production
SAP Core Sheet Making Machine realizes a fully automated production process from raw material unwinding, lamination to finished product rewinding. Its automatic material change system can quickly change raw material rolls during the production process without stopping the machine, which significantly improves production efficiency. For example, when the production is running at high speed, the automatic material change system can complete the raw material switching within 30 seconds, saving about 80% of the time compared with manual material change. This efficient automation design enables the machine to achieve a daily output of 10-12 tons under 24-hour uninterrupted operation, meeting the needs of large-scale production.
2. Finished product quality stability
The machine is equipped with a patented high-precision SAP metering and feeding device, which can accurately control the distribution and dosage of SAP. Test data shows that its longitudinal and transverse weight accuracy is within ±2.5%, ensuring the uniformity and consistency of the product. This precise control not only improves the absorption performance of the product, but also reduces material waste. Compared with the traditional equipment with a weight deviation of ±5% - 10%, the diaper core layer produced by this machine performed well in the absorption performance test, with an absorption speed increased by 30% and an absorption volume increased by 20%, which effectively improved the market competitiveness of the product.
3. Wide adaptability
The Sap Core Sheet Making Machine can adapt to a variety of raw materials, including wood pulp, tissue paper, air-laid paper and SAP. Its raw material feeding system and compounding system are optimized and can flexibly adjust parameters to meet the processing needs of different materials. For example, when processing mixed materials with a SAP content of up to 40%, the machine can still maintain a stable production speed and product quality. This wide adaptability enables the machine to meet the personalized needs of different customers and produce core layer materials suitable for a variety of absorbent products such as baby diapers and adult incontinence products.
4. Excellent compounding effect
Through advanced spray-bonding compounding technology, the SAP Core Sheet Making Machine can firmly combine multiple layers of materials to form a core layer with excellent absorption performance and structural stability. Its glue spraying system uses a high-precision nozzle, the glue is evenly distributed, and the bonding strength is as high as 150-200g/㎡. In actual production tests, the laminated core material performed well in the anti-delamination test. Even after repeated stretching and compression, the layers remained tightly bonded without delamination or falling off. This excellent composite effect not only improves the quality and durability of the product, but also extends the service life of the product.
5. High production rate
The machine is designed to have a speed of 80m/min, and the normal working speed range is 50-60m/min, which can efficiently meet the needs of large-scale production. Its high-speed operation is due to the optimized mechanical structure and advanced servo motor control system, which ensures that the product quality can be maintained at high speed. For example, after using this machine, a well-known diaper manufacturer has increased its production efficiency by 40%, and its daily output has increased from 8 tons to 11.2 tons, significantly reducing the unit production cost and enhancing the company's market competitiveness.
6. Easy to operate
The machine adopts a user-friendly touch screen operation interface, and operators can quickly master the operation skills through simple training. All production parameters, such as speed, tension, glue amount, etc., can be monitored and adjusted in real time on the touch screen. For example, when adjusting the production speed, the operator only needs to enter the target speed value on the touch screen, and the machine can automatically complete the acceleration or deceleration process without manually adjusting multiple components. This simple operation method not only reduces human errors, but also improves the flexibility and response speed of the production process, allowing operators to focus more on monitoring production quality.
7. Accurate servo control system
The whole machine adopts a servo motor motion control system, which can accurately adjust various process parameters to ensure the stability and repeatability of the production process. The control accuracy of the servo motor is as high as ±0.1%, which can achieve accurate control of key parameters such as raw material unwinding tension, compounding pressure, and winding tension. In actual production, this precise control enables the machine to maintain consistent product quality under different production conditions. For example, when processing wood pulp materials of different gram weights, by adjusting the parameters of the servo motor, the machine can accurately control the feed speed and tension of the material to ensure that the thickness of the core layer after compounding is uniform and the gram weight deviation is controlled within ±2%. This high-precision control system provides a solid guarantee for the production of high-quality core layer materials.
8. Online detection and quality control system
SAP Core Sheet Making Machine is equipped with an advanced online detection system that can monitor various quality indicators in the production process in real time, such as gram weight, thickness, absorption performance, etc. Once a quality problem is detected, the system will immediately issue an alarm and automatically adjust the relevant parameters to ensure the stability of product quality. For example, in gram weight detection, the system can monitor the gram weight change of the core layer in real time. When the gram weight deviation exceeds the set ±2.5%, the SAP feed rate is automatically adjusted to quickly return the gram weight to the normal range. This online detection and automatic control function not only reduces the defective rate, but also reduces the workload of manual quality inspection, and improves production efficiency and product quality.
1. Baby Diaper Production
In the field of baby diaper production, SAP Core Sheet Making Machine is a key equipment for improving product quality and production efficiency. Its high-precision SAP metering and feeding system can accurately control the distribution of SAP, so that the core layer of diapers has excellent absorption performance and breathability. Production data shows that diapers produced by this machine have an absorption speed 35% faster than those produced by traditional equipment, and the absorption capacity is increased by 25%. At the same time, the core layer is thinner and more comfortable to wear. After introducing this machine, a well-known baby diaper brand manufacturer reduced the product defective rate by 40% and the customer complaint rate by 30%, significantly improving the brand reputation and market share.
2. Adult Incontinence Product Manufacturing
For the production of adult incontinence products, this machine can meet the requirements of large size and high absorption performance. Its wide material adaptability and excellent composite effect make the core layer material produced have higher strength and absorption capacity. For example, when producing adult diapers, the machine can handle mixed materials containing up to 50% SAP, ensuring that the product remains dry and comfortable after long-term use. After using this machine, a manufacturer of adult incontinence products has increased its production efficiency by 35% and its product absorption performance by 40%, gaining a good reputation and sales performance in the market.
3. Sanitary napkin production
In sanitary napkin production, the SAP Core Sheet Making Machine can produce core materials with good absorption performance and comfort. Its precise servo control system and online detection system ensure the uniformity and stability of the product. In actual production, the sanitary napkins produced by this machine have uniform core thickness, fast absorption speed, uniform liquid distribution, and no side leakage. After a sanitary napkin manufacturer adopted this machine, the product quality has been significantly improved. Market feedback shows that user satisfaction has increased by 35%, and the product rework rate has decreased by 50%, effectively improving the company's production efficiency and market competitiveness.
4. Medical absorbent dressing production
Medical absorbent dressings have extremely high requirements for the purity and absorption performance of materials. SAP Core Sheet Making Machine can use medical-grade SAP and high-purity wood pulp materials to produce core materials that meet medical standards. Its fully enclosed production environment and strict cleaning procedures ensure the sterility and safety of the products. For example, a wound dressing produced by a medical dressing manufacturer using this machine showed excellent absorption performance and biocompatibility in clinical tests, shortened wound healing time by 20%, and reduced infection incidence by 15%, which has been widely recognized by medical institutions.
5. Pet absorbent pad production
Pet absorbent pads need to have the ability to quickly absorb and lock liquids to keep the pet's activity area dry and clean. SAP Core Sheet Making Machine can produce high-performance core materials suitable for pet absorbent pads. By adjusting the ratio of SAP and wood pulp, the product can quickly absorb liquids in pet excrement and prevent back-seepage. After a pet products company used this machine, the absorption speed of pet absorbent pads increased by 45%, the absorption volume increased by 30%, and the softness and comfort of the product were significantly improved, which was loved and praised by pet owners.
6. Industrial absorbent material production
In the industrial field, the machine can be used to produce industrial absorbent materials for absorbing liquids such as oils and chemicals. Its strong compounding ability and material adaptability enable the produced absorbent materials to have high absorption capacity and strength. For example, when producing industrial oil absorbent pads, the machine is able to compound SAP with special industrial paper, so that the product performs well in absorbing oil liquids, absorbing 10-15 times its own weight while maintaining structural integrity, not dispersing or dissolving. After using this machine, an industrial cleaning product company has significantly improved its product quality and expanded its market coverage by 50%, meeting the cleaning and safety needs of different industrial scenarios.
Full-Automatic Fluff Pulp SAP Core Sheet Making Machine maintenance
1. Daily cleaning and maintenance
After the production is finished every day, the SAP Core Sheet Making Machine should be thoroughly cleaned. Use compressed air to blow away dust and paper scraps on the surface and various components of the machine, and pay special attention to the cleaning of the glue spraying system and SAP metering device. For glue residue, you can use a special glue cleaner to wipe it to ensure that the nozzle and metering device are unobstructed. For example, in the cleaning of the glue spraying system, the use of compressed air and detergent can effectively remove the glue residue in the nozzle, prevent the nozzle from clogging, and ensure the uniformity of glue distribution. Regular cleaning and maintenance can extend the service life of the machine and ensure the smooth progress of the production process.
2. Regular inspection of key components
Inspect the key components of the machine every week, including servo motors, tension sensors, glue pumps, etc. Check the operating status of the servo motor to ensure that there is no abnormal noise and overheating; calibrate the tension sensor to ensure its measurement accuracy; check the working pressure and flow of the glue pump to ensure a stable supply of glue. For example, the temperature of the servo motor should be controlled below 60℃. Exceeding this temperature may cause the motor to deteriorate or be damaged. Through regular inspection and calibration, potential problems can be discovered in advance, avoiding production interruptions and defective products caused by failure of key components.
3. Accurate mechanical calibration
The mechanical components of the machine are accurately calibrated every month, including the parallelism and concentricity of the raw material unwinding shaft, the compounding roller and the rewinding shaft. The parallelism error of the calibration unwinding shaft and the compounding roller should be controlled within ±0.1mm, and the concentricity error of the rewinding shaft should be less than ±0.05mm. For example, in the calibration of the compounding roller, by accurately adjusting the position and angle of the roller, ensure that the material is evenly stressed during the compounding process without wrinkles and bubbles. This precise mechanical calibration can ensure the quality and production efficiency of the product and reduce material waste and defective rate caused by mechanical deviation.
4. Electrical system maintenance
The electrical control system of the machine is fully inspected and maintained every quarter. Check whether the wiring in the electrical cabinet is loose and whether the electrical components are damaged to ensure the stability and safety of the system. For contactors and relays with high frequency of use, the contacts or the entire components should be replaced in time to prevent production accidents caused by electrical failures. For example, during the inspection of the electrical system, if the contact of the contactor is found to be seriously worn, the contact should be replaced in time to ensure the normal operation of the contactor and avoid the motor stalling or damage caused by poor contact.
5. Lubrication and replacement of worn parts
Regularly lubricate each moving part according to the frequency of use and running time of the machine. Use high-quality lubricating grease to lubricate bearings, gears, guide rails and other parts to reduce wear and friction. At the same time, regularly check the easily worn parts, such as rubber rollers, paper rollers, etc., and replace them in time if they are severely worn. For example, the lubrication cycle of the bearing is once every 200 hours. The use of special grease can effectively reduce the wear of the bearing and extend its service life. By regularly lubricating and replacing worn parts, the long-term stable operation of the machine can be ensured and the maintenance cost can be reduced.
6. Backup and data management
Regularly back up the control system software and production parameter settings of the machine. Perform a complete system backup once a month and store the backup data in an external storage device. When performing a system update or software upgrade, a backup must be performed first to prevent data loss or system failure. For example, after a company upgraded its system, some production parameters were lost due to failure to back up in time. After the efforts of the technical team, the parameters were finally restored through backup data, avoiding production delays. Scientific data management can ensure that machines can quickly resume production when failures occur, reducing downtime.
Foshan Saibang Intelligent Equipmemt Co., Ltd. is located in nanhai District, an important industrial town in Guangdong Province, is a research and development, manufacturing, sales in one of the National High-tech Enterprise. The founding team of the company has been deeply engaged in the new material industry for 15 years, and is committed to the R&D, manufacturing and technical integration of special equipment for the new material & medical and eisai special equipment, providing systematic solutions and technical services for customers. We have over 30 independent intellectual property rights, and after years of experience accumulation, we currently has customers all over the country, Southeast Asia, Europe, and South America.Our products include casting/laminating equipment, coating machine, non-woven special equipment, all kinds of non-standard automation equipment and related mechanical and electrical accessories.
We adhere to the development philosophy of "technology leading, quality winning, service first, and win-win cooperation", with continuous research and development power for the industry to push technical equipment of cutting edge, with stable quality based on competitive global market, with sincere technology service realize the value of customer demand.