Adult Diaper Making Machine is a highly automated and specialized production equipment for the production of adult diapers. It has a complex and sophisticated structure and consists of multiple functional modules. The machine has a strong material adaptability and is compatible with the manufacture of five-layer diaper cores and three-layer sanitary napkin cores. Through three sets of double-station unwinding devices, it can flexibly handle a variety of materials such as dust-free paper, fluffy non-woven fabrics, spunlace non-woven fabrics, etc., and achieve high-speed roll change and material splicing to meet the market's demand for diversified and high-quality adult diapers. It is the core equipment in the modern adult diaper production process.

1. Wide range of material adaptability: The Adult Diaper Making Machine can adapt to a variety of materials, including non-woven fabrics, fluffy non-woven fabrics, fluffy paper, SAP (super absorbent resin), etc. Three sets of double-station unwinding devices enable it to have excellent material handling capabilities. In actual production, it can unwind materials with different characteristics quickly and stably, and the roll change speed can be completed within 30 seconds, which greatly reduces the production downtime caused by roll change. This wide range of material adaptability allows manufacturers to flexibly adjust product formulas according to market demand and produce adult diapers with different performance and characteristics, enhancing market competitiveness.

   
   

2. High-precision unloading device: Equipped with a high-precision SAP absorbent polymer metering unloading device, the powder unloading accuracy can reach within plus or minus 2.5%. In the production process, the uniform distribution and precise dosage of SAP are crucial to the water absorption performance of diapers. Through precise metering and unloading, it can ensure the stability of SAP dosage for each diaper, thereby ensuring the consistent water absorption performance of the product. For example, when producing diapers with a single-layer SAP spread of 80g/m², the actual feed amount can be stably controlled between 78 and 82g/m², effectively avoiding product quality fluctuations caused by uneven SAP usage and improving the product qualification rate.

   
   

3. Efficient slitting and winding: Equipped with a fully automatic slitting and winding machine, it supports online slitting and automatic roll change and splicing without stopping. This function significantly improves production efficiency and reduces manual intervention and downtime. Within the normal working speed range of 15-120m/min, the fully automatic slitting and winding machine can accurately slit wide materials into the required size and complete the winding. The automatic roll change and splicing function without stopping makes the production process continuous, and the time interval between roll changes is short. Compared with traditional equipment, the production efficiency can be increased by more than 30%, which greatly meets the needs of large-scale production.

   
   

4. Cutting-edge electronic control technology: Adopting cutting-edge electronic control technology, key components use servo motion control solutions to ensure the stability and reliability of machine operation. The servo motion control system has high-precision position control and speed control capabilities, and can accurately adjust the movement of each component to keep the machine stable during high-speed operation. At the maximum design speed of 150m/min, the machine's operating error can be controlled within a very small range, ensuring the stability of product quality and the continuity of the production process, and reducing production interruptions and waste caused by machine failures.

   
   

5. Wide-width effective lamination: The effective lamination width reaches 1200/2400mm. This wide-width design enables the machine to handle larger-sized materials, improving production efficiency and material utilization. During the production process, wide-width materials can complete multi-layer lamination at one time, reducing the number of laminations and production processes, and reducing production costs. At the same time, wide-width production also makes the product more flexible in later slitting, and can produce adult diapers of different specifications according to market demand.

   
   

6. Large diameter unwinding and rewinding: The unwinding diameter and rewinding diameter are both Φ1200mm. The large diameter design reduces the frequency of material unwinding and rewinding, and improves the continuity of production. In actual production, large-diameter unwinding can accommodate more materials, reducing the number of times the machine needs to be stopped to change rolls due to running out of materials. Similarly, large-diameter rewinding can rewind more finished products at one time, which is convenient for subsequent packaging and transportation. Compared with small-diameter unwinding and rewinding, production efficiency can be increased by about 20%.

   
   

7. Adjustable SAP spreading: The single-layer SAP spreading can be flexibly adjusted within the range of 20-150g/m², which can meet the SAP usage requirements of different products. Different adult diaper products have different requirements for water absorption performance. By adjusting the SAP spreading, products that meet the needs of different consumers can be produced. For example, for diapers used by people with severe incontinence who require higher water absorption, the SAP spreading can be adjusted to a higher level; while for products that are used lightly in daily life, the spreading can be appropriately reduced to achieve differentiated production of products.

   
   

8. Small material feeding accuracy deviation: The SAP spreading accuracy deviation is controlled at ±2%. This high-precision material feeding control ensures the stability of product quality. During the production process, the uniform distribution of SAP directly affects the water absorption and comfort of diapers. Through precise feeding control, SAP can be evenly spread on the material to avoid excessive or insufficient local water absorption. In actual testing, diapers produced were randomly selected for water absorption performance testing. The fluctuation range of their water absorption was significantly smaller than that of products with large precision deviations, which improved the overall quality and market competitiveness of the products.

1. Adult incontinence product production: In the adult incontinence product industry, the Adult Diaper Making Machine is a key equipment for the production of adult diapers. With the aging of the population, the market demand for adult incontinence products continues to grow. The machine can produce high-quality, high-performance adult diapers to meet the needs of people with different degrees of incontinence. For example, for patients with severe incontinence, diapers with strong water absorption and good leak-proof performance can be produced; for people with mild incontinence, lighter and more comfortable products can be produced. By providing diversified products, it helps manufacturers occupy market share and meet market demand.

   
   

2. Supply of medical care institutions: Medical care institutions have high requirements for the quality and supply stability of adult diapers. The adult diapers produced by this manufacturing machine are of reliable quality and can ensure the safety and comfort of patients. Medical institutions usually require a large and stable supply of diapers, and the efficient production capacity of this machine can meet this demand. At the same time, the products it produces meet the medical-grade hygiene standards, which can reduce the risk of infection caused by the use of unclean products, and provide strong support for medical care work.

   
   

3. Nursing homes and welfare homes: Nursing homes and welfare homes are important consumption places for adult diapers. There are a large number of elderly people who need care living here, and the demand for diapers is large and continuous. The adult diapers produced by this manufacturing machine can be customized according to the physical characteristics and usage needs of the elderly, such as softness, comfort, good breathability, etc. Moreover, the efficient production capacity can ensure that nursing homes and welfare homes have a stable supply of goods to meet the needs of daily care work and improve the quality of life of the elderly.

   
   

4. E-commerce platform sales: With the development of the e-commerce industry, more and more consumers choose to buy adult diapers online. The adult diapers produced by this manufacturing machine can be sold through e-commerce platforms to meet the personalized needs of consumers. E-commerce platforms have a wide range of customer groups. Manufacturers can adjust production plans in time according to market feedback, use the flexibility and efficiency of the machine, quickly produce products that meet market demand, and improve sales performance.

   
   

5. Overseas market expansion: The quality of products produced by this manufacturing machine meets international standards and has the conditions for export to overseas markets. Different countries and regions have different needs and standards for adult diapers. The flexible material adaptation and precise production control capabilities of this machine can produce products that meet the requirements of different overseas markets. By expanding overseas markets, manufacturing companies can expand their business scope, increase revenue sources, and enhance the international influence of their brands.

1. Daily cleaning: After the end of production every day, the machine should be thoroughly cleaned. Use a clean soft cloth to wipe the surface of the machine to remove dust and debris. For production residues inside the machine, such as SAP powder, non-woven fibers, etc., use special cleaning tools to clean them. Especially the unloading device and the compound part should be cleaned carefully to prevent the accumulation of residues from affecting the running accuracy of the machine. Clean the cooling system of the machine regularly to ensure good heat dissipation and avoid affecting the performance of the machine due to overheating.

   
   

2. Regular lubrication: Lubricate the moving parts of the machine regularly according to the machine's instruction manual. For example, add an appropriate amount of lubricating oil or grease to the chain, gears, bearings and other parts to reduce friction between parts, reduce wear and extend service life. During the lubrication process, pay attention to the use of appropriate lubricants to avoid damage to parts due to improper use. At the same time, control the amount of lubricant to avoid excessive lubricant contaminating the production materials.

   
   

3. Check the electrical system: Regularly check the electrical system of the machine, including wires, cables, control cabinets, etc. Check whether the wires are damaged or aged, and whether the cable connections are firm. For the electrical components in the control cabinet, check whether they are in normal working condition and whether there are any abnormal conditions such as overheating and odor. Clean the electrical system regularly to prevent dust and debris from entering and affecting the electrical performance. If the electrical components are found to be damaged, they should be replaced in time to ensure the stable operation of the electrical system.

   
   

4. Component tightening inspection: Check the tightening of each component of the machine every week, including bolts, nuts, screws, etc. During the operation of the machine, vibration may cause the components to loosen, affecting the stability and production accuracy of the machine. Use appropriate tools to tighten the components to ensure that they are firmly connected. For the components in key parts, such as the fixing bolts of the unwinding device and the winding device, focus on checking to prevent equipment failure due to looseness.

   
   

5. Calibrate the feeding device: Calibrate the SAP water-absorbing polymer metering feeding device every month to ensure that the powder feeding accuracy is within plus or minus 2.5%. Use professional calibration tools and standard samples and operate according to the calibration procedure. During the calibration process, record the calibration data for comparison and analysis. If it is found that the feeding accuracy deviation is out of range, adjust the parameters of the feeding device or repair it in time to ensure the stability of product quality.

   
   

6. Maintain the slitting and winding machine: Regularly maintain the fully automatic slitting and winding machine, check the wear of the cutter, and replace it in time if the cutter is found to be blunt or damaged. Check the flatness and concentricity of the winding shaft to ensure the quality of winding. At the same time, lubricate and tighten the transmission parts of the slitting and winding machine to ensure its smooth operation. During the maintenance process, pay attention to safety to avoid injuries caused by improper operation.

   
   

7. Train operators: Regularly train the operators of the machine to familiarize them with the operating procedures and maintenance knowledge of the machine. Operators must master the correct operating methods to avoid damage to the machine due to misoperation. At the same time, it is necessary to understand the common faults of the machine and how to deal with them, so that timely measures can be taken when problems occur to reduce downtime. Through training, improve the professional skills and sense of responsibility of operators to ensure the normal operation of the machine and the smooth progress of production.