Diaper Production Machine is a professional equipment designed for the preparation of absorbent core materials for diapers. The machine adopts advanced spraying and laminating technology, which can laminate various materials such as fluffy non-woven fabrics, expanded paper, spunlace non-woven fabrics, SAP, etc. at high speed, and complete slitting and winding operations online, greatly improving production efficiency. Its patented structure SAP polymer precision metering powder feeding device can ensure that the product weight accuracy is controlled within ±2%, thereby ensuring the stability and excellence of product quality. In addition, the machine has the function of automatic material connection and replacement, which can effectively reduce labor costs and improve production continuity.

1. Efficient production capacity: Diaper Production Machine has strong production capacity, its normal working speed range is 20-120 m/min, and the maximum design speed can reach 150 m/min. Calculated based on 16 hours of operation per day, the daily output can reach 10-12 tons. Calculated based on 25 working days per month, the monthly output can reach 250-300 tons. This efficient production capacity can meet the needs of large-scale production, help enterprises complete production tasks in a short time, and improve market supply capacity.

   
   

2. Operation stability: Diaper Production Machine operates stably, its vibration amplitude is less than 0.05 mm, and the noise is less than 75 decibels. The equipment is equipped with a high-precision transmission system and advanced shock-absorbing device. The transmission system adopts the German SEW brand reducer, which has high transmission accuracy and can effectively reduce errors and vibrations during operation. The shock-absorbing device adopts a multi-point support design to evenly disperse the vibration generated during the operation of the equipment, thereby ensuring the overall stability of the equipment, reducing the probability of failure, and improving production efficiency.

   
   

3. High qualification rate: The equipment can produce high-quality diapers with a product qualification rate of up to 99.5%. This is due to its advanced manufacturing process and precise control system. In terms of manufacturing process, the equipment adopts multi-layer composite technology to ensure that the various layers of diapers are closely combined and improve the overall performance of the product. In terms of control system, the equipment is equipped with high-precision sensors and intelligent control systems, which can monitor and adjust production parameters such as temperature, pressure, speed, etc. in real time to ensure that each production link is in the best state. At the same time, the equipment also has automatic detection and rejection functions, which can timely detect and reject unqualified products, further improving the qualified rate.

   
   

4. Wide adaptability: The equipment is suitable for a variety of non-woven materials, including spunbond non-woven fabrics, hot air non-woven fabrics, fluff non-woven fabrics, air-laid paper, etc. Its width can be selected as 1200 mm or 2400 mm, which can meet the production needs of diapers of different specifications. Different materials have good adaptability on the equipment, and there is no need for large-scale equipment adjustment or modification, which improves the versatility and flexibility of the equipment and reduces the equipment investment cost of the enterprise.

   
   

5. Precise water-absorbing layer structure control: The equipment can accurately control the water-absorbing layer structure of the diaper. The amount of single-layer SAP (super absorbent resin) glue can be accurately adjusted between 20-150 g/m2, and the glue accuracy deviation is controlled within ±2%. This precise control is achieved through its advanced glue system. The system uses a high-precision metering pump and a special nozzle design to accurately spray SAP material on non-woven fabrics according to the set parameters. The high precision of the metering pump can ensure a stable and accurate supply of SAP material; the specially designed nozzle can ensure that the SAP material is evenly distributed without excessive or insufficient localization. This ensures that the water absorption performance of the diaper is uniform and consistent, and improves the quality of the product.

   
   

6. Intelligent material change/material connection system: The equipment integrates an intelligent material change and material connection system, with a material change time of less than 30 seconds and a material connection success rate of up to 99.8%. The equipment achieves this function through high-precision sensors and automatic control systems. During the material change process, the sensor can monitor the remaining amount of material in real time and issue an alarm in advance. The automatic control system accurately controls the unwinding and material splicing actions according to the sensor signals to ensure the continuous supply of materials. This efficient material change/splicing system can significantly reduce the downtime in the production process and improve production efficiency.

   
   

7. Convenient maintenance: The maintenance of the Diaper Production Machine is very convenient. It adopts a modular design, the interfaces between the components are standardized, and it is easy to disassemble and assemble. Key components such as the transmission system and control system are designed with special maintenance channels and inspection ports to facilitate maintenance personnel to quickly locate and solve problems. The equipment is also equipped with a complete fault diagnosis system that can monitor the operating status of the equipment in real time, detect potential faults in time, and provide detailed fault information and solutions. This greatly shortens the maintenance time of the equipment and improves the utilization rate of the equipment. Under normal circumstances, common equipment maintenance work, such as replacing wearing parts and checking lubrication conditions, can be completed in only 1-2 hours; even if more complex fault repairs are encountered, they can usually be solved within half a day, ensuring that the equipment can quickly resume production and reduce losses caused by equipment downtime.

   
   

8. Low energy consumption design: The Diaper Production Machine adopts energy-saving motors and drive systems, which reduces energy consumption by more than 20%. The efficiency of energy-saving motors reaches IE3 level or above, which is significantly more energy-saving than traditional motors. At the same time, the control system of the equipment has an intelligent speed regulation function, which can automatically adjust the motor speed according to production needs to avoid energy waste. In addition, the equipment is also equipped with an energy recovery device, which can recycle the waste heat and mechanical energy generated during the production process to further reduce energy consumption.

1. Baby diaper production: In the field of baby diaper production, this Diaper Production Machine can give full play to its advantages of high efficiency and precise control. Due to the delicate skin of babies, the quality and comfort of diapers are extremely high. The equipment can produce high-quality diapers with uniform absorbent layer structure and good air permeability, which can effectively prevent the occurrence of diaper rash and other problems. After using this equipment, a well-known baby diaper manufacturer reduced the product defect rate by 40% and the customer complaint rate by 60%, greatly improving the company's market competitiveness.

   
   

2. Manufacturing of adult incontinence products: For the production of adult incontinence products, the wide adaptability and high pass rate of the equipment make it an ideal choice. Adult incontinence products have higher requirements for the strength and water absorption capacity of materials. The equipment can handle a variety of non-woven materials and accurately control the amount of SAP glue to ensure that the product has excellent water absorption and water lock performance. The adult diapers produced using this equipment have an absorption rate 30% higher than traditional products and an absorption capacity increase of 50%, which better meets the needs of adult incontinence people.

   
   

3. Medical and sanitary product production: In the production of medical and sanitary products, the stability and precision of the Diaper Production Machine are crucial. For example, when producing medical nursing pads, the equipment can ensure that the quality and performance of the products are consistent and meet medical standards. The medical nursing pads it produces are widely used in hospitals and clinics. After testing, the nursing pads produced using this equipment have a liquid penetration rate 25% faster than ordinary products, which can absorb body fluids more promptly, keep wounds dry, and help patients recover.

   
   

4. Female hygiene product manufacturing: Female hygiene products have special requirements for the flexibility and water absorption of materials. The equipment can adapt to the production of products such as sanitary napkins. By precisely controlling the compounding of materials and the distribution of SAP, products that fit the curves of women's bodies and absorb quickly are produced. After a manufacturer of female hygiene products introduced this equipment, the product quality was significantly improved and the market share increased by 35%. The efficient production capacity of the equipment also enables the company to meet the rapid growth of market demand.

   
   

5. Pet care product production: In the field of pet care products, the Diaper Production Machine can be used to produce products such as pet urine pads. Pet urine pads need to have good water absorption and wear resistance to cope with pet activities and urine discharge. The equipment can produce urine pads that meet pet care needs by adjusting the production process. The pet urine pads produced by this equipment have a 40% higher water absorption capacity than traditional products, which can absorb pet excrement faster, reduce odor, and provide a more comfortable environment for pets.

   
   

6. Industrial cleaning products manufacturing: For the production of industrial cleaning products, such as industrial wipes, the equipment's high efficiency and stability can meet the needs of a large number of orders. Industrial cleaning products need to have good water absorption and strength to cope with various cleaning tasks. The equipment can produce cleaning products that meet industrial standards by selecting suitable non-woven materials and optimizing the production process. After using this equipment, an industrial cleaning products company has increased its production efficiency by 50%, the application scope of its products in the industrial field has continued to expand, and the company's order volume has increased by 60%.

1. Daily cleaning and inspection: After each production, the equipment must be thoroughly cleaned and inspected. Clean the dust, fiber debris and other debris on the surface of the equipment to prevent these impurities from entering the equipment and affecting production. Check the external structure of the equipment, including whether the connecting bolts of each component are loose, whether the guardrail is intact, etc. At the same time, check the lubrication of the equipment and add an appropriate amount of lubricating oil or grease to the parts that need lubrication. Regular cleaning and inspection can effectively extend the service life of the equipment and ensure the normal operation of the equipment. Generally speaking, this work needs to be done after the end of production every day, which takes about 1-2 hours.

   
   

2. Regular maintenance of the transmission system: The transmission system is one of the core parts of the equipment, and its maintenance is crucial. A comprehensive inspection and maintenance of the reducer, gears and other components of the transmission system is required every month. Check the oil level and oil quality of the reducer, and replace the lubricant in time if necessary. Check the wear of the gears, and replace the gears in time if there is abnormal wear. In addition, check the tension and wear of the transmission belt to ensure the smoothness and accuracy of the transmission. By regularly maintaining the transmission system, the vibration and noise during equipment operation can be effectively reduced, and production efficiency and product quality can be improved.

   
   

3. Regularly calibrate the control system: The control system of the equipment is the key to ensuring production accuracy. The control system needs to be calibrated once a quarter. The calibration content includes checking the accuracy and response speed of the sensor, optimizing and adjusting the parameters of the control system, etc. At the same time, the software of the control system is updated and upgraded to ensure the stability and functionality of the system. Regularly calibrating the control system can effectively improve the production accuracy and stability of the equipment and reduce the production of defective products.

   
   

4. Regularly check and replace wearing parts: During the long-term operation of the equipment, some parts need to be replaced regularly due to wear. Common wearing parts include knives, nozzles, filters, etc. According to the actual operation of the equipment, formulate a reasonable replacement plan. Generally speaking, the knives are replaced every 2 months, the nozzles are replaced every 3 months, and the filters are replaced every month. Regular replacement of wearing parts can effectively avoid production interruptions caused by component damage and improve the operation efficiency of the equipment.

   
   

5. Regularly check the electrical system: The stable operation of the electrical system is crucial to the normal operation of the equipment. A comprehensive inspection of the electrical system is required every six months. Check the insulation of wires and cables, whether the contact of electrical components is good, whether the grounding is reliable, etc. At the same time, clean the electrical control cabinet to prevent dust accumulation from causing electrical component failure. By regularly checking the electrical system, the occurrence of electrical faults can be effectively reduced and the safety and reliability of the equipment can be improved.

   
   

6. Regularly perform no-load running tests: In order to ensure the normal operation of the equipment after a long period of downtime, it is necessary to regularly perform no-load running tests on the equipment. Perform no-load running tests at least once a month, and each running time should be no less than 30 minutes. During the test, observe the operating status of the equipment and check the working conditions of each component. If any abnormality is found, make adjustments and repairs in time. No-load running tests can effectively detect the performance of the equipment, detect potential problems in a timely manner, and ensure that the equipment can start and operate normally when needed.