
Cast Stretch Film Machine is an advanced production equipment, mainly used for manufacturing elastic materials such as TPU, TPE, TPEE, EVA, as well as high-end special films such as glove films, surgical gown materials, and solar laminated films. The equipment integrates the cutting-edge technology of modern industrial manufacturing, integrates advanced online thickness gauges and intelligent automatic mold systems, and cooperates with multiple slitting knives to achieve efficient online slitting and winding, ensuring uniform product thickness and accurate size, greatly improving product quality.
Single Layer Cast Stretch Film Machine parameter
Model: | SJC20A |
Brand: | Saibang Intelligence |
Scope Of Application: | Suitable For The Production Of TPU, TPE, TPEE, EVA, Glove Film, Surgical Clothing Materials, Solar Energy Clip Film, Etc. |
Product Width: | 1200-3500mm |
Product Thickness Range: | 9-600um |
Winding Diameter: | 600mm |
Mechanical Design Speed: | 150m/min |
Features: | The Mold Width Can Be Adjusted To Adapt To Various Specifications; Multiple Slitting Knives Can Be Set To Achieve Online Slitting And Winding. |
OEM: | OEM/ODM |
Factory Nature: | China Manufacturers Suppliers Factory |
Single Layer Cast Stretch Film Machine features
Excellent performance: Cast Stretch Film Machine can achieve a stable production speed of up to 1000 meters per hour. It can still maintain the stability of film quality under high-speed operation, meet the needs of large-scale production, improve production efficiency, and bring higher economic benefits to enterprises.
High degree of automation: The equipment adopts advanced PLC control system, and the automation control level reaches more than 95%. It can realize the full process automation operation from raw material feeding, film forming, thickness measurement, slitting to winding, reduce manual intervention, reduce labor costs, and improve production efficiency and product consistency.
High thickness measurement accuracy: Equipped with a high-precision online thickness gauge, the thickness measurement accuracy can reach ±0.001 mm, which can monitor the thickness change of the film in real time. Once the thickness deviation exceeds the set range, the system will automatically adjust the production parameters to ensure the uniformity of the film thickness and meet the strict requirements of high-end materials for thickness accuracy.
Convenient mold switching: The intelligent automatic mold system can complete mold switching within 15 minutes, greatly shortening the downtime caused by changing product specifications, improving equipment utilization, and enhancing production flexibility, so that enterprises can quickly respond to diversified market needs.
Low energy consumption: The low energy consumption design is adopted. By optimizing the equipment structure and process flow, the energy consumption level is reduced by about 30% compared with traditional equipment, which effectively reduces energy consumption in the production process, reduces production costs, and meets the requirements of environmental protection and sustainable development.
Strong slitting ability: Multiple slitting knives can achieve one-time slitting of films with a maximum width of 2000 mm. The dimensional accuracy of the slitting film can reach ±0.5 mm, the edges are neat, without burrs or wrinkles, improving the appearance quality and performance of the product, and meeting the customized needs of different customers.
Medical industry: Cast Stretch Film Machine can be used to produce glove films and surgical gown materials. Glove films are required to have good elasticity and flexibility to ensure that medical staff can wear them comfortably and operate them flexibly, and at the same time have certain strength and protective properties to prevent the spread of germs; surgical gown materials need to have excellent protective properties, breathability and comfort to ensure the safety and comfort of medical staff during surgery. The materials produced by this equipment can meet these strict requirements and provide high-quality protective supplies for the medical industry.
Packaging field: It can be used to produce packaging films with special properties. For example, the packaging of some high-value-added products requires the film to have good transparency, glossiness, barrier properties and mechanical strength. The elastic material films such as TPU and TPE produced by this equipment can effectively extend the shelf life of the product and improve the appearance quality of the product. They are widely used in the packaging of food, electronic products, cosmetics and other products, providing guarantees for the safe transportation and sales display of the products.
Solar industry: It can be used to manufacture solar laminated films. Solar laminated film needs to have good light transmittance, weather resistance and bonding properties to ensure the photoelectric conversion efficiency and service life of solar cell modules. The laminated film produced by this equipment can meet these characteristics, provide key material support for the development of the solar industry, and promote the widespread application of clean energy.
Clothing industry: It can be used to produce functional clothing fabrics with elasticity and comfort. For products such as sportswear and swimwear that require high elasticity and comfort of fabrics, the elastic material film produced by this equipment can be compounded with other fiber materials to make clothing fabrics with special properties, improve the wearing comfort and functionality of clothing, and meet consumers' demand for high-quality clothing.
Automobile manufacturing field: It can be used to produce automotive interior films. Automobile interiors have high requirements for the environmental protection, durability and aesthetics of materials. The materials produced by this equipment can be used as surface covering films for interior parts such as car seats, dashboards, door panels, etc., to improve the quality and comfort of automobile interiors. At the same time, it has good scratch resistance and aging resistance, and extends the service life of interior parts.
Construction industry: It can be used to produce functional films for construction. Such as building thermal insulation materials, waterproof and breathable membranes, etc. The films produced by this equipment have good thermal insulation, waterproof and breathable properties, which help to improve the energy utilization efficiency of buildings, extend the service life of buildings, provide high-performance auxiliary materials for the construction industry, and promote the development of building energy-saving technology.
Single Layer Cast Stretch Film Machine maintenance
Clean the equipment regularly: Perform a comprehensive cleaning at least once a week, use compressed air to blow away dust on the surface of the equipment and in each gap, and then wipe it with a clean soft cloth to ensure that there is no dust or oil on the surface of the equipment to prevent impurities from affecting the production process and product quality. At the same time, check whether there are loose screws at the joints of the various components of the equipment. If there are loose screws, tighten them in time to ensure the stability of the equipment operation.
Check the lubrication system regularly: Check the oil level and oil quality of the lubrication system once a month to ensure that the lubricant is sufficient and clean without impurities. According to the lubrication cycle recommended by the equipment manufacturer, replace the lubricating grease at each lubrication point, generally every three months, to reduce friction between components, reduce wear and extend the service life of the equipment. When replacing the lubricating oil, special tools and containers must be used to avoid oil contamination.
Calibrate the thickness gauge regularly: Use a standard thickness calibration sheet to calibrate the online thickness gauge once every two weeks to ensure the accuracy of the thickness gauge. During the calibration process, follow the steps in the operation manual, record the calibration data, compare the error changes before and after calibration, and contact professional maintenance personnel for adjustment in time if there is any abnormality to ensure the accuracy of film thickness measurement, thereby ensuring the stability of product quality.
Regularly maintain the mold system: After each mold switch, carefully clean the mold surface and use a special mold cleaning agent to remove residual materials to prevent the material from solidifying on the mold surface and affecting the next production. Check and calibrate the mold heating system once a month to ensure that the mold temperature is uniform and meets the set requirements to ensure the quality of film molding. At the same time, regularly check the wear of the mold. If there is wear, repair or replace it in time. Generally, perform comprehensive maintenance on the mold every six months, including descaling, checking sealing and other operations to ensure the normal operation of the mold system.
Regularly check the electrical system: Conduct a comprehensive inspection of the equipment's electrical control system every quarter, including checking whether the insulation of wires and cables is aging or damaged, whether the wiring is loose, and whether the electrical components are working properly. Use professional electrical testing instruments to perform insulation tests and ground resistance tests on the circuit to ensure the safety and reliability of the electrical system. At the same time, check whether the control system software of the equipment has an updated version. If there is an update, upgrade the software in time to improve the performance and stability of the equipment and avoid production failures caused by software problems.
Regularly check the slitting tool: After the end of production every day, check the slitting tool, clean the residual material on the surface of the blade, and check whether the blade has broken edges, wear and other phenomena. If there is slight wear, use professional sharpening tools to repair the edge; if the wear is serious, replace the blade in time. At the same time, check whether the tool is installed firmly and whether the spacing between the tools is uniform to ensure the dimensional accuracy and edge quality of the film after slitting. Generally, the slitting tool is fully maintained every two weeks, including disassembly, cleaning, and inspection of each component of the tool to ensure the normal operation of the slitting system.
Foshan Saibang Intelligent Equipmemt Co., Ltd. is located in nanhai District, an important industrial town in Guangdong Province, is a research and development, manufacturing, sales in one of the National High-tech Enterprise. The founding team of the company has been deeply engaged in the new material industry for 15 years, and is committed to the R&D, manufacturing and technical integration of special equipment for the new material & medical and eisai special equipment, providing systematic solutions and technical services for customers. We have over 30 independent intellectual property rights, and after years of experience accumulation, we currently has customers all over the country, Southeast Asia, Europe, and South America.Our products include casting/laminating equipment, coating machine, non-woven special equipment, all kinds of non-standard automation equipment and related mechanical and electrical accessories.
We adhere to the development philosophy of "technology leading, quality winning, service first, and win-win cooperation", with continuous research and development power for the industry to push technical equipment of cutting edge, with stable quality based on competitive global market, with sincere technology service realize the value of customer demand.