Non Woven Embossing Machine is an industrial equipment specially used for embossing and perforating non-woven materials. It processes non-woven materials into products with specific textures and hole structures through precisely controlled mechanical and electronic systems to meet the requirements of different industries for non-woven performance and appearance. The equipment can process many types of non-woven materials, including hot air non-woven fabrics and spunbond non-woven fabrics.

1. High-precision embossing system: Non Woven Embossing Machine is equipped with a high-precision embossing system, with an embossing width of 1460mm and an embossing depth accuracy of ±0.02mm. The embossing roller is made of high-strength alloy material, and the surface is finely ground and polished, with a hardness of HRC58-62, ensuring the accuracy and durability of the embossing mold. The temperature control range of the embossing roller is 20-200℃, and can be accurately adjusted to ±1℃ to meet the embossing needs of different materials and patterns. For example, when processing hot air non-woven fabrics, by precisely controlling the embossing temperature and pressure, a delicate and uniform 3D pattern can be formed on the surface of the material, so that the surface flatness of the embossed non-woven fabric reaches ±0.1mm, and the clarity and integrity of the pattern reaches more than 99%, effectively improving the touch and aesthetics of the product.

   
   

2. Precision punching system: The punching system of the equipment has excellent punching accuracy. The punching diameter range is between 0.2-3mm, which can be accurately adjusted to ±0.01mm, and the punching position accuracy error is controlled within ±0.05mm. The punching device is driven by a high-precision servo motor, and with advanced CNC technology, it can achieve complex punching patterns and high-density punching. The punching speed can reach 5000 holes/second, and the tension of the non-woven fabric material during the punching process is controlled within ±0.5N to ensure the accuracy of the punching position and the integrity of the hole shape. In terms of the punching depth, it can be adjusted steplessly between 0.1-2mm according to the material thickness and air permeability requirements. The consistency of the punching depth reaches more than 98%, which significantly enhances the air permeability and moisture absorption of the non-woven fabric.

   
   

3. Large-capacity unwinding system: The unwinding system is reasonably designed, and the unwinding diameter can reach Φ1200mm, which can meet the unwinding needs of large-size non-woven rolls. The unwinding device adopts an advanced tension control system, equipped with a high-precision tension sensor and an automatic tension regulator, and the tension control accuracy can reach ±1N. During the unwinding process, even if the weight of the non-woven fabric roll reaches 500kg, it can ensure that the material is always output with uniform and stable tension. The unwinding speed is linked to the equipment production speed in real time, and the response speed is within 0.1 seconds, ensuring the flatness and flatness of the material before entering the processing procedure. The straightness error of the material conveying is controlled within ±0.2mm/m, providing a good basic condition for subsequent processing.

   
   

4. Efficient winding system: The winding system is highly efficient, and the winding diameter can reach Φ800mm, which can meet the winding needs of long-term continuous production. The winding device adopts variable frequency speed regulation technology, and the winding speed adjustment range is between 10-150m/min. It can be automatically adjusted according to the production speed and material characteristics, and the adjustment accuracy reaches ±0.1m/min. At the same time, the winding device is equipped with a high-precision roll diameter detection sensor to monitor the change of the roll diameter in real time and automatically adjust the winding tension. The tension control accuracy can reach ±2N. The finished coils after winding have a neat and beautiful appearance, the tightness of the coils is uniform, there is no looseness or extrusion deformation inside the coils, and the roundness error of the coils is controlled within ±0.5mm, which is convenient for subsequent packaging, transportation and use.

   
   

5. Intelligent control system: The equipment is equipped with an advanced intelligent control system and adopts PLC programming control technology to achieve precise control and real-time monitoring of the entire production process. The control system is equipped with a 15-inch high-definition touch screen operation interface with a resolution of up to 1920×1080. The operation is simple and intuitive, and the response speed is fast. The operator can easily set and adjust various process parameters such as embossing pattern, punching density, production speed, etc. through the touch screen, and the parameter setting accuracy reaches 0.1%. The system can store up to 1,000 different production formulas, which is convenient for fast switching of different product production. At the same time, the control system has powerful data recording and analysis functions, which can record various data in the production process in real time, including production speed, embossing pressure, number of punching, etc. The data storage capacity can reach 1TB, providing strong support for the optimization of production processes and quality traceability. In addition, the intelligent control system is also equipped with a remote monitoring module, which supports remote equipment monitoring, fault diagnosis and maintenance guidance through Wi-Fi or 4G networks. The remote response time is within 5 seconds, which greatly improves the management efficiency and maintenance response speed of the equipment.

   
   

6. Powerful and stable power system: The equipment is equipped with a high-performance power system, and the main motor power can reach 30kW, providing continuous, stable and strong power output. When processing thick non-woven materials (such as thickness up to 1mm), the torque output of the main motor can reach 500Nm, ensuring the smooth progress of embossing and punching processes. The power system adopts variable frequency speed regulation technology, with a speed regulation range of 0-120m/min and a speed regulation accuracy of ±0.5%, which can be accurately controlled according to different production needs. At the same time, the power system is equipped with an overload protection device. When the load exceeds 120% of the rated power, it can automatically cut off the power supply, effectively protecting the equipment from damage and ensuring the stability and reliability of the equipment during long-term, high-intensity operation.

   
   

7. Precise and reliable transmission system: The transmission system of Non Woven Embossing Machine adopts high-precision gears and synchronous belt transmission. The gear accuracy level reaches level 6 of GB10095.1-2008, and the tooth profile accuracy of the synchronous belt reaches ±0.05mm. The transmission efficiency of the transmission system is as high as 98% or more, ensuring the high efficiency and stability of power transmission. In the transmission process of the embossing roller and the punching device, position feedback and speed synchronization control are carried out through high-precision encoders. The resolution of the encoder is as high as 1024 lines/circle to ensure the synchronization and coordination between the various processing parts. For example, when embossing and punching are carried out simultaneously, the synchronization accuracy of the embossing roller and the punching device can reach ±0.1mm, avoiding pattern distortion or punching position deviation caused by transmission error, and ensuring the stability and consistency of processing quality.

   
   

8. Ergonomic design and safety protection: The equipment fully considers the ergonomic principles, the overall layout is reasonable, the height of the operating area is moderate, and the installation height of the operation panel is 1.2m, which meets the comfortable height of human standing operation and is convenient for operators to operate and monitor. The key operating buttons and control panel of the equipment are humanized in design, with compact layout and easy access. The trigger force of the button is controlled between 1.5-3N, which reduces the fatigue of the operator and improves the convenience and accuracy of operation. At the same time, the equipment is equipped with complete safety protection devices, such as the emergency stop button adopts a red mushroom head design, with a diameter of 30mm and a pressing depth of 15mm, to ensure rapid response in emergency situations; the safety door lock adopts an electric locking device with a locking force of up to 500N, and the guardrail is made of high-strength steel, with a height of 1.5m and an interval of 300mm to ensure the personal safety of the operator. The equipment also complies with CE safety standards and has passed strict safety certification tests, including electrical safety tests, mechanical safety tests, and electromagnetic compatibility tests, providing reliable safety protection for the production site.

1. Diaper production: In diaper production, the application of Non Woven Embossing Machine is crucial. After the surface and bottom non-woven fabrics of diapers are processed by this equipment, the soft texture formed by embossing can increase the touch comfort of baby skin by more than 40%, reducing friction and irritation. The perforation process makes the breathability of diapers reach 5000g/m²/24h (according to ASTM D737 standard test), and the moisture absorption speed is accelerated to less than 3 seconds (according to AATCC 79 standard test), which significantly improves the product comfort and user experience. According to statistics, the global diaper market is huge, and the annual output continues to grow. The demand for Non Woven Embossing Machine is also increasing accordingly to meet the quality and technical requirements of large-scale production.

   
   

2. Sanitary napkin production field: After the surface non-woven fabric of the sanitary napkin is processed by the Non Woven Embossing Machine, the embossed pattern can increase the contact area between the non-woven fabric and the skin, improve the softness and comfort of the product, and reduce the friction and discomfort on women's sensitive skin. The perforation process makes the air permeability index of the sanitary napkin reach 3000g/m²/24h (according to the ASTM D737 standard test), and the absorption capacity can be increased to more than 500ml (according to the GB/T 24983 standard test). The improvement of product performance directly promotes the growth of sales. With the continuous improvement of people's requirements for the quality of sanitary napkins, the application prospects of Non Woven Embossing Machine in the sanitary napkin industry are broad, creating greater economic and social benefits for production enterprises.

   
   

3. Wiping material production field: In the production of wet wipes, the Non Woven Embossing Machine can enhance the flexibility and water absorption of wet wipes by embossing non-woven fabrics, making wet wipes more gentle and non-irritating to the skin during wiping. At the same time, it can better absorb and lock moisture to maintain the wetness and cleaning effect of wet wipes. The perforation process increases the water absorption speed of wet wipes to less than 1 second (according to AATCC 72 standard test), and the water absorption capacity increases to more than 8 times its own weight (according to ISO 9073-6 standard test). The optimization of product performance makes it more popular with consumers in the market. With the continuous expansion of the consumer market for wipes and other wiping materials, the application demand of Non Woven Embossing Machine in this field is also growing, providing efficient and high-quality production solutions for wiping material manufacturers.

   
   

4. Filter material production field: In the production of air filtration and liquid filtration materials, Non Woven Embossing Machine can perform special embossing and perforation treatment on non-woven fabrics to form a microporous structure and improve filtration efficiency. For example, the filtration efficiency of the treated air filter material can reach more than 95% (tested according to EN 779 standard), and the filtration accuracy of the liquid filter material can reach 5μm (tested according to ISO 16889 standard), which can effectively filter dust, pollen and impurities in the air and liquid, meeting the needs of industrial and civil filtration. With the enhancement of environmental awareness and the continuous development of filtration technology, the demand for high-performance filter materials continues to grow. The application prospects of Non Woven Embossing Machine in the field of filter material production are broad, providing advanced technical means for filter material manufacturers.

   
   

5. Packaging material production field: The application of Non Woven Embossing Machine in packaging material production is also of great significance. In the fields of gift packaging, electronic product packaging, etc., embossing non-woven fabrics can form exquisite patterns and textures, enhancing the beauty and visual appeal of packaging materials. The punching process can be used to make functional holes such as ventilation holes and handle holes to meet the special needs of packaging. For example, the pattern clarity and glossiness of gift packaging nonwovens after embossing can be increased by more than 30%, and the edge flatness of the handle hole after punching can reach ±0.1mm, making the packaging products more upscale and practical. With the rapid development of the packaging industry and the improvement of consumers' requirements for packaging quality, the application of Non Woven Embossing Machine in the field of packaging material production will continue to expand, bringing more market opportunities for packaging material manufacturers.

1. Daily cleaning and maintenance: After the end of production every day, use a soft brush or compressed air to remove dust, fiber fragments and other impurities on the surface, gaps and moving parts of the equipment to avoid equipment failure or affect the processing quality due to the accumulation of impurities. Then, wipe the housing, control panel and other parts of the equipment with a clean damp cloth to keep the surface of the equipment clean. During the cleaning process, focus on cleaning the embossing roller and punching device, and use a special cleaner and microfiber cloth to wipe them to ensure that their surfaces are clean and smooth without any foreign matter attached. At the same time, check the environmental hygiene around the equipment, keep the working area clean and dry, and avoid adverse effects such as corrosion or short circuit on the equipment caused by a humid environment. Perform a comprehensive deep cleaning at least once a week, and use anhydrous ethanol to clean the electrical components and sensors to ensure their normal operation.

   
   

2. Lubrication system management: Regularly check the lubrication system of the equipment, and determine the lubrication cycle and lubricant type of each lubrication point according to the lubrication chart and requirements provided by the equipment manufacturer. The bearing parts of the equipment need to be replenished with lubricating oil every 200 hours, and the gearbox needs to be replaced with lubricating oil every 3 months. When adding lubricating oil, use a dedicated lubricating oil gun and funnel to ensure the cleanliness of the lubricating oil and avoid mixing lubricating oils of different brands or models. At the same time, regularly check the sealing of the lubrication system, and repair leakage in time to prevent lubricating oil from losing or contaminating equipment and products. Perform a comprehensive inspection and maintenance of the lubrication system every month, record the use and replacement cycle of the lubricating oil, and ensure the normal operation of the lubrication system.

   
   

3. Electrical system maintenance: Regularly check the electrical system of the equipment. First, check the electrical connection lines to ensure that all wiring is firm, without loose or virtual connection, to prevent safety accidents such as equipment failure or electrical fire caused by poor electrical connection. Secondly, check the electrical components in the electrical control cabinet, remove dust and dirt on the surface, and ensure normal heat dissipation and reliability of the components. Regularly perform performance tests on electrical components, such as measuring the contact resistance of the relay (should be less than 0.1Ω), the pull-in voltage of the contactor (should be between 85%-110% of the rated voltage), the operating current of the circuit breaker (should meet the equipment requirements), etc., and replace electrical components with degraded or damaged performance in time. In addition, check whether the grounding system of the equipment is good. The grounding resistance should be less than 4Ω to ensure the electrical safety of the equipment during operation and avoid risks such as electric shock and equipment damage. Perform a comprehensive inspection and maintenance of the electrical system every quarter, record the operating status and test data of electrical components, and provide guarantee for the stable operation of the equipment.

   
   

4. Mechanical component inspection and adjustment: Regularly conduct a comprehensive inspection and adjustment of the mechanical components of the equipment. Check whether the fastening bolts of the embossing roller and the punching device are loose. If they are loose, they should be tightened in time to ensure their installation accuracy and processing stability. Check whether the tension of the conveyor belt is appropriate. By adjusting the tensioning device, the conveyor belt is kept in a proper tension state to avoid unstable material transportation or slipping caused by loose conveyor belt. At the same time, check the wear of the moving parts such as the guide rails and sliders of the equipment. If there is severe wear, the corresponding parts should be replaced in time to ensure the movement accuracy and processing quality of the equipment. Regularly calibrate the mechanical parts of the equipment, such as the parallelism of the embossing roller should be controlled within ±0.05mm, and the verticality of the punching device should be controlled within ±0.03mm to ensure that the processing accuracy of the equipment meets the process requirements. Perform a comprehensive inspection and adjustment of the mechanical parts once a month, record the wear and calibration data of the parts, and perform maintenance and replacement in time.

   
   

5. Tension system calibration: Regularly calibrate and maintain the tension system of the equipment to ensure the accuracy of the tension sensor. Check whether the surface of the tension sensor is clean. If there is dirt, it should be cleaned in time to avoid affecting the measurement accuracy of the sensor. Use professional tension calibration instruments to calibrate the tension sensor regularly. The calibration cycle is once every 2 months to ensure that its measured value is consistent with the actual tension value, and the calibration accuracy reaches ±0.5N. At the same time, check the flexibility and reliability of the tension adjustment device to ensure that the tension value can be adjusted in time and accurately according to the process requirements during the production process to avoid product quality problems caused by tension fluctuations. Perform a simple inspection and debugging of the tension system every week, record the changes in the tension value, and promptly discover and solve problems in the tension system.

   
   

6. Filter system maintenance: The filter system of the equipment is mainly used to filter impurities and oil in the air. Check the filter element regularly and clean or replace it in time according to the blockage of the filter element. Under normal circumstances, the filter element needs to be cleaned or replaced every 3 months to ensure the filtering effect. When cleaning the filter element, use special cleaning agents and tools to clean it to avoid damaging the filter material of the filter element. When replacing the filter element, ensure that the specifications and models of the new filter element meet the equipment requirements. At the same time, check the sealing of the filter system to prevent unfiltered air or oil from entering the system, affecting the normal operation and service life of the equipment. Perform a comprehensive inspection and maintenance of the filter system every quarter, record the use and replacement cycle of the filter element, and ensure the normal operation of the filter system.

   
   

7. Safety device inspection: Regularly check the safety device of the equipment to ensure the sensitivity and reliability of the emergency stop button. When the emergency stop button is pressed, the equipment should cut off the power supply within 0.1 seconds and stop running. Check the closing condition and locking function of the safety door lock to ensure that the safety door is in a closed state during the operation of the equipment. The locking force of the safety door lock should reach more than 300N to prevent operators from entering the dangerous area by mistake. At the same time, check the firmness and integrity of protective devices such as guardrails. If they are damaged or loose, they should be repaired or replaced in time to ensure that they can effectively prevent operators from contacting dangerous parts of the equipment and avoid safety accidents. Conduct a comprehensive inspection and test of safety devices every month, record the operating status and inspection results of safety devices, and perform maintenance and repairs in time to ensure the safe operation of the equipment.